• Title/Summary/Keyword: Rotating machinery

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Effect and Reduction Method of Rotating Unbalance Mass on Vibration Characteristics of Front Axle (회전 불균형 질량이 Front Axle 진동특성에 미치는 영향 및 저감 방안)

  • Park, Tae-Wone;Kim, Kee-Joo;Choi, Byung-Ik;Sung, Chang-Won;Kim, Sang-Shik;Kim, Heon-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.6
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    • pp.165-169
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    • 2007
  • The purpose of this study is to investigate the effect of rotating unbalance mass on vibration characteristics of the front axle. The power-train systemof the vehicle is composed of several rotating parts. These component parts should be properly balanced by the balancing machine, however,sometimes these have the unbalance mass which causes the critical vibration in the vehicle. Therefore, this study suggests the vibration improvement method based on reducing the unbalance mass through changing the assembly type between the companion flange and the constant velocity joints. In addition, the way to increase the inertia moment of the companion flange was proposed.

Application of the AE Technique for The Detection of Shaft Crack with Low Speed (저속회전축의 균열 검출을 위한 음향방출기법의 적용)

  • Gu, Dong-Sik;Kim, Jae-Gu;Choi, Byeong-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.2
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    • pp.185-190
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    • 2010
  • Condition monitoring(CM) is a method based on non-destructive test(NDT). So, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days because of high sensitivity than common accelerometers and detectable low energy vibration signals. And crack is considered one of severe fault in the rotating machine. Therefore, in this paper, study on early detection using AE has been accomplished for the crack of the low-speed shaft. There is a seeded initial crack on the shaft then the AE signal had been measured with low-speed rotation as the applied load condition. The signal detected from crack in rotating machine was detected by the AE transducer then the trend of crack growth had found out by using some of feature values such as peak value, skewness, kurtosis, crest factor, frequency center value(FC), variance frequency value(VF) and so on.

Effects of Bleed Hole on Heat/Mass Transfer in a Rotating Channel with Transverse Ribs (90도 요철이 설치된 회전덕트에서 유출홀이 열/물질전달에 미치는 영향)

  • Park, Suk-Hwan;Jeon, Yun-Heung;Kim, Kyung-Min;Lee, Dong-Hyun;Cho, Hyung-Hee
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.178-184
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    • 2005
  • The present study investigates the effects of bleed flow on heat/mass transfer and pressure drop in a rotating channel with transverse rib turbulators. The hydraulic diameter ($D_h$) of the square channel is 40.0 mm. The bleed holes are located between the rib turburators on leading surface and the hole diameter (d) is 4.5 mm. The square rib turbulators are installed on both leading and trailing surfaces. The rib-to-rib pitch is 10.0 times of the rib height (e) and the rib height-to-hydraulic diameter ratio ($e/D_h$) is 0.055. The tests were conducted at various rotation numbers (0, 0.2, 0.4), while the Reynolds number and the rate of bleed flow to main flow were fixed at 10,000 and 10%, respectively. The results suggest that the heat/mass transfer characteristics in the internal cooling passage are influenced by rib turbulators, bleed flow and the Cariolis force induced by rotation. For the rotating ribbed passage with bleed flow, the heat/mass transfer on the leading surface is hardly affected by bleed flow, but that on the trailing surface decreases due to the diminution of main flow. The results also show that the friction factor decreases with the bleed flow.

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A Study for Application of Active Magnetic Bearing using Quantitative Feedback Theory (Quantitative Feedback Theory를 이용한 능동 자기베어링의 적용 연구)

  • Lee, Gwan-Yeol;Lee, Hyeong-Bok;Kim, Yeong-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.107-115
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    • 2001
  • Most of rotating machineries supported by contact bearing accompany lowering efficiency, vibration and wear. Moreover, because of vibration, which is occurred in rotating shaft, they have the limits of driving speed and precision. The rotor system has parametric variations or external disturbances such as mass unbalance variations in long operation. Therefore, it is necessary to research about magnetic bearing, which is able to support the shaft without mechanical contact and to control rotor vibration without being affected by external disturbances or parametric changes. Magnetic bearing system in the paper is composed of position sensor, digital controller, actuating amplifier and electromagnet. This paper applied the robust control method using quantitative feedback theory (QFT) to control the magnetic bearing. It also proposed design skill of optimal controller, in case the system has structured uncertainty, unstructured uncertainty and disturbance. Reduction of vibration is verified at critical rotating speed even external disturbance exists. Unbalance response, a serious problem in rotating machinery, is improved by magnetic bearing using QFT algorithm.

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Development of Rotating Cone Type Garlic Clove Separator (II) - Effect by Clearance between Inner and Outer Frustum - (회전 원추형 마늘 쪽분리기 개발에 관한 연구 (II) - 원추 간극의 영향 -)

  • Lee, J.S.;Kim, K.B.
    • Journal of Biosystems Engineering
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    • v.32 no.2 s.121
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    • pp.77-83
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    • 2007
  • The purpose of this study is to find optimal conditions for various outlet clearances of prototype garlic clove separator with a rotating cone in the constant inlet clearance and cone height. Optimal outlet clearance from medium to small size garlics was 25 mm at the $200{\sim}400rpm$. For large garlic, optimal outlet clearances of Namdo and Uiseong garlic were 34 mm and 37 mm, respectively, in the range of $300{\sim}400rpm$. The proportion of garlic separation was over 95% for all quality of garlics. The proportions of damaged garlics at 25 mm and 28 mm outlet clearances were below 5% and below 10%, respectively. Therefore, in order to maintain high performance of garlic separation for the various varieties and qualities, the rotating cone type separator should be designed with cone speed ranges of $200{\sim}400rpm$ and the outlet clearance ranges of $25{\sim}37 mm$. The outlet clearance of the separator should be easily controlled within those ranges.

Numerical Calculation of Turbulent Boundary Layer on Rotating Helical Blades (회전(回轉)하는 나선(螺旋)날개 위에서의 경계층(境界層) 해석(解析))

  • Keon-Je,Oh;Shin-Hyoung,Kang
    • Bulletin of the Society of Naval Architects of Korea
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    • v.21 no.2
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    • pp.9-17
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    • 1984
  • Laminar and turbulent boundary layers on a rotating sector and a helical blade are calculated by differential method. The estimation of three dimensional viscous flows provide quite useful informations for the design of propellers and turbo-machinery. A general method of calculation is presented in this paper. Calculated laminar boundary layer on a sector shows smooth development of flows from Blasius' solution at the leading edge to von Karman's solution of a rotating disk at the down-stream. Eddy viscosity model is adopted for the calculation of turbulent flows. Turbulent flows on a rotating blade show similar characters as laminar flows. But cross-flow angle of turbulent flows are reduced in comparison with laminar boundary layers. Effects of rotation make flow structures significantly different from two-dimensional flows. In the range of Reynolds number of model scale propellers, large portion of the blade are still in the transition region from laminar to turbulent flows. Therefore viscous flow pattern might be quite different on the blade of model propeller. The present method of calculation is to be useful for the research of scale effects, cavitation, and roughness effects of propeller blades.

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A Study on Performance Evaluation for Oil Mist Removal using a High-speed Centrifugal Cyclone (고속원심분리 사이클론을 이용한 오일 미스트 제거 성능 연구)

  • Kim, SooYeon;Kim, Jin-Seon;Sung, Jin-Ho;Han, Bangwoo;Kim, Yong-Jin;Kim, Hak-Joon
    • Particle and aerosol research
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    • v.15 no.4
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    • pp.139-148
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    • 2019
  • This study was performed for the application of a high-speed centrifugal cyclone to shale gas mining process. This device uses the centrifugal force to control particles similar to typical cyclones, and the disk located inside the cyclone is forced to rotate using a motor. The pressure difference occurred during the rotating of disk. Hence, inflow rate was generated without a blower fan. In addition, flow rate increased with elevating rpm of motor. The installing the disk in multiple stages on the inner rotor increased the instantaneous disk outlet flow. Hence, the control efficiency of oil particle increased from 1.05% to 31.2%. By modifying the structure of the disk so that the air flow to the opposite direction of the cyclone, the control efficiency of oil particles increased to 81.5%. By increasing the capacity of the motor and the size of the disk, the flow rate was increased to 2.5 ㎥/min because the rpm of motor and pressure difference increased. As rpm of motor increased, the cut-off diameter (dpc) became smaller. Unlike the Lapple's equation, dpc was inversely proportional to the effective number of rotations (Ne). The control efficiency was maintained even if the concentration of oil particles increased, for this reason, the higher the oil concentration, the more particles were accumulated and controlled.

An Optimal Design of a Vertical Guide Bearing for Vibration Reduction (축계 진동 저감을 위한 수직형 안내 베어링의 최적 설계)

  • Ha, Hyun-Cheon;Park, Chul-Hyun;Kim, Hyung-Ja
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.64-72
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    • 2001
  • This paper describes an optimal design technology in a segment type vertical guide bearing for vertical rotating machinery. Segment type vertical guide bearings have widely used for vertical rotating machinery, however bearing problems, such as excessive vibration and temperature rise, frequently take place in the actual machine. Such excessive vibration magnitude and/or abnormal bearing metal temperature rise result in serious damage and economic losses. Thus the segment type vertical guide bearing should be designed to get optimal characteristics in order to maintain stable operation without bearing failure due to abnormal vibration and/or abnormal bearing metal temperature. The preload ratio is the most important parameter in designing the segment type vertical guide bearing. Because adjustment of the bearing preload by changing the bearing clearance could easily control both the bearing stiffness and the cooling effect. In the paper, the influence of the preload effects on the bearing metal temperature and the bearing stiffness has been investigated both theoretically and experimentally in order to find out an optimum preload ratio. Results show that the segment type vertical guide bearing has an optimum preload ratio at which the bearing stiffness reaches a masimum value while the bearing metal temperature is minimized.

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Pressure Drop Characteristics in a Coolant Passage With Turning Region and Rotation (냉각유로 내 곡관부 및 유로의 회전이 압력강하에 미치는 영향)

  • Kim, Kyung-Min;Cho, Hyung-Hee
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.2 s.41
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    • pp.32-40
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    • 2007
  • The present study investigated local pressure drop in a rotating smooth square duct with turning region. The duct has a hydraulic diameter $(D_h)$ of 26.7mm and a divider wall of 6.0mm or $0.225D_h$. The distance between the tip of the divider and the outer wall of the duct is $1.0D_h$. The Reynolds number (Re) based on the hydraulic diameter is kept constant at 10,000, and the rotation number (Ro) is varied from 0.0 to 0.20. The pressure coefficient distribution $(C_p)$, the friction factor (f) and the thermal performance $({\eta})$ are presented on the leading, the trailing and the outer surfaces. It is found that the curvature of the $180^{\circ}-turn$ produces Dean vortices that cause the high pressure drop in the turning region. The duct rotation results in the pressure coefficient discrepancy between the leading and trailing surfaces. That is, the high pressure values appear on the trailing surface in the first-pass and on the leading and side surfaces in the second-pass. As the rotation number increases, the pressure discrepancy enlarges. In the fuming region, a pair of the Dean vortices in the stationary case transform into one large asymmetric vortex cell, and then the pressure drop characteristics also change.