• Title/Summary/Keyword: Rotating machinery

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A LOW COST STRAW AND FORAGE CHOPPER

  • Pasikatan, M.C.;Salazar, G.C.;Quick, G.R.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.686-695
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    • 1993
  • A flywheel-type, inclined axis chopper for small-area rice and livestock farmers, has been developed at IRRI Agricultural Engineering, The prototype is belt-driven by a 2.6kW engine and uses four angled blades rotating below a fixed counteredge. Manual feeding is facilitated by a convenient spout presenting the crop to the inclined blade housing and also suction created by the rotating blades . The distance between the rotating blades and the bottom of the housing determines the length of chops, set here for 25 cm. The unit would cost $200 without the engine. Tests with napier grass, corn stalks , and rice straw showed satisfactory performance within the acceptable clearance, speed and moisture content ranges of the material presented. Highest capacities were 1186, 1148 and 744kg/hr for napier grass, corn stalks and rice straw, respectively. Corn stalks required the highest power demand at 2.3kW engine would be adequate as power source. The chopper performance was comparable to higher cost commercial chippers in terms of capacity and specific energy.

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Internal Flow Condition of High Power Contra-Rotating Small-Sized Axial Fan

  • Shigemitsu, Toru;Fukutomi, Junichiro;Agawa, Takuya
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.1
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    • pp.25-32
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    • 2013
  • Data centers have been built with spread of cloud computing. Further, electric power consumption of it is growing rapidly. High power cooling small-sized fans; high pressure and large flow rate small-sized fan, are used for servers in the data centers and there is a strong demand to increase power of it because of increase of quantity of heat from the servers. Contra-rotating rotors have been adopted for some of high power cooling fans to meet the demand for high power. There is a limitation of space for servers and geometrical restriction for cooling fans because spokes to support fan motors, electrical power cables and so on should be installed in the cooling fans. It is important to clarify complicated internal flow condition and influence of a geometric shape of the cooling fans on performance to achieve high performance of the cooling fans. In the present paper, the performance and the flow condition of the high power contra-rotating small-sized axial fan with a 40mm square casing are shown by experimental and numerical results. Furthermore, influence of the geometrical shape of the small-sized cooling fan on the internal flow condition is clarified and design guideline to improve the performance is discussed.

Bearing and Rotordynamic Performance Analysis of a 250 kW Reduction Gear System (250 kW급 초임계 CO2 발전용 감속기의 유체 윤활 베어링 및 회전체 동역학 특성 해석)

  • Lee, Donghyun;Kim, Byungok
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.107-112
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    • 2016
  • This paper presents a rotordynamic analysis of the reduction gear system applied to the 250 kW super critical CO2 cycle. The reduction gear system consists of an input shaft, intermediate shaft, and output shaft. Because of the high rotating speed of the input shaft, we install tilting pad bearings, rolloer bearings support the intermediate and output shafts. To predict the tilting pad bearing performance, we calculate the applied loads to the tilting pad bearings by considering the reaction forces from the gear. In the rotordynamic analysis, gear mesh stiffness results in a coupling effect between the lateral and torsional vibrations. The predicted Campbell diagram shows that there is not a critical speed lower than the rated speed of 30,000 rpm of the input shaft. The predicted modes on the critical speeds are the combined bending modes of the intermediate and output shaft, and the lateral vibrations dominate when compared to the torsional vibrations. The damped natural frequency does not strongly depend on the rotating speeds, owing to the relatively low rotating speed of the intermediate and output shaft and constant stiffness of the roller bearing. In addition, the logarithmic decrements of all the modes are positive; therefore all modes are stable.

An Improved Substructure Synthesis Method for Unbalance Response Analysis of Rotor Bearing Systems (회전체 베어링계의 불균형 응답 해석을 위한 개선된 부분 구조 합성법)

  • 홍성욱;박종혁
    • Journal of KSNVE
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    • v.6 no.1
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    • pp.71-82
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    • 1996
  • The finite element analysis for rotor bearing systems has been an essential tool for design, identification, and diagnosis of rotating machinery. Among others, the unbalance response analysis is fundamental in the vibration analysis of rotor bearing systems because rotating unbalance is recognized as a common sourve of vibration in rotating machinery. However there still remains a problem in the aspect of computational efficiency for unbalance response analysis of large rotor bearing systems. Gyroscopic terms and local bearing parameters in rotor bearing systems often make matters worse in unbalance response computation due to the complicated dynamic properties such as rotational speed dependency and/or anisotropy. The present paper proposes an efficient method for unbalance responses of multi-span rotor bearing systems. An improved substructure synthesis scheme is introduced which makes it possible to compute unbalance responses of the system by coupling unbalance responses of substructures that are of self adjoint problem with small order matrices. The present paper also suggests a scheme to easily deal with gyroscopic tems and local, coupling or bearing parameters. The proposed method causes no errors even though the computational effort is reduced drastically. The present method is demonstrated through three test examples.

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Leakage-free Rotating Seal Systems with Magnetic Nanofluids and Magnetic Composite Fluids Designed for Various Applications

  • Borbath, Tunde;Bica, Doina;Potencz, Iosif;Borbath, Istvan;Boros, Tibor;Vekas, Ladislau
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.67-75
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    • 2011
  • Recent results are presented concerning the development of magnetofluidic leakage-free rotating seals for vacuum and high pressure gases, evidencing significant advantages compared to mechanical seals. The micro-pilot scale production of various types of magnetizable sealing fluids is shortly reviewed, in particular the main steps of the chemical synthesis of magnetic nanofluids and magnetic composite fluids with light hydrocarbon, mineral oil and synthetic oil carrier liquids. Design concepts and some constructive details of the magnetofluidic seals are discussed in order to obtain high sealing capacity. Different types of magnetofluidic sealing systems and applications are reviewed. Testing procedures and equipment are presented, as well as the sealing capabilities of different types of magnetizable fluids.

Prediction of Power Consumed By Forward and Reverse Rotation Rotavator using Field Load Analysis (필드 부하 분석을 이용한 정/역회전 로타베이터의 소요 동력 예측)

  • Kim, Jeong-Gil;Park, Jin-Sun;Cho, Seung-Je;Lee, Dong-Keun;Park, Young-Jun;Moon, Sang-Gon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.67-73
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    • 2021
  • In this study, we installed forward and reverse rotation rotavators on a tractor to measure the load in the field and analyze the power consumed. The rotavator is attached to the rear of the tractor and transmits the power applied from the power take off (PTO) of the tractor to the rotating shaft of the rotavator, and it plows or reverses the soil according to the rotational direction of the rotating shaft. Depending on the rotational direction of the rotavator, the power consumed in the tractor engine and the power transmitted to the tractor axle and rotavator also vary, thus, research of load and power is an essential factor in designing the system. As a field test results, 84.1-93.5% power was consumed by the forward rotation rotavator, and 37.8-57.5% power was consumed by the reverse rotation rotavator. In addition, depending on the rotation direction of the rotavator, the power consumed by the tractor was in the order of PTO and axle. Based on the research results, development of reliable rotavator systems would be possible in the future research.

Comparative study of sediment erosion on alternative designs of Francis runner blade

  • Rajkarnikar, Bidhan;Neopane, Hari P.;Thapa, Biraj S.
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.3
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    • pp.183-192
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    • 2015
  • The aim of this study was comparative analysis of sediment-induced erosion on optimized design and traditional design of Francis runner blade. The analysis was conducted through laboratory experiments in a test rig called Rotating Disc Apparatus. The results showed that the extent of erosion was significantly less in the optimized design when compared based on the material loss. It was observed that the optimized design could reduce sediment erosion by about 14.4% if it was used in place of the reference design for entire duration of the experiment. Based on the observations and results obtained, it has been concluded that the optimization of hydraulic design of blade profile of Francis runner can significantly reduce the effect of sediment-induced erosion.

A Fault Diagnosis on the Rotating Machinery Using MTS (MTS 기법을 이용한 회전기기의 이상진단)

  • Park, Won-Sik;Lee, Hae-Jin;Lee, Jeong-Yun;Kim, Dong-Seop;O, Jae-Eung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.770-773
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    • 2007
  • As higher reliability and accuracy on production facilities are required to detect incipient faults, a diagnostic system for predictive maintenance of the facility is highly recommended. In this paper, it presents a study on the application of vibration signals to diagnose faults for a Rotating Machinery using the Mahalanobis Distance-Taguchi System. RMS, Crest Factor and Kurtosis that is known as the Statistical Methods and the spectrum analysis are used to diagnose faults as parameters of Mahalanobis distance.

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Development of Power Train for Feeding Box of CNC Wire Forming Machine (CNC 와이어 성형기의 피딩박스 구동장치 개발)

  • Cho, Hyun-Deog
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.2
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    • pp.50-56
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    • 2007
  • Wire forming machine is widely used in industries to make a variety of wire products such as coil springs and links. Along with the rapid development of CNC technologies, the usage of wire forming machine varies from single-purpose machinery to universal CNC machinery. Rotating the wires while feeding them simultaneously, we can improve the performance of the machines with aspects of efficient tooling and complicated geometric forming. In this study, a new gear train is developed for the control of both feeding and rotating wires independently at the same time. The developed mechanism has many benefits as following, making more complicated geometric and precision products, easier tooling, and simpler programming.

A Fault Diagnosis on the Rotating Machinery Using Mahalanobis Distance (마할라노비스 거리를 이용한 회전기기의 이상진단)

  • Park, Sang-Gil;Park, Won-Sik;Jung, Jae-Eun;Lee, You-Yub;Oh, Jae-Eung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.7
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    • pp.556-560
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    • 2008
  • As higher reliability and accuracy on production facilities are required to detect incipient faults, a diagnostic system for predictive maintenance of the facility is highly recommended. In this paper, we present a study on the application of vibration signals to diagnose faults for a Rotating Machinery using the Mahalanobis Distance-Taguchi System. RMS, Crest Factor and Kurtosis that is known as the Statistical Methods and the spectrum analysis are used to diagnose faults as parameters of Mahalanobis distance.