• Title/Summary/Keyword: Rotating machine

검색결과 450건 처리시간 0.025초

흑연소재가공용 공구의 DLC 코팅두께가 가공특성에 미치는 영향 (Effect on Tooling Characteristics to DLC-coated Thickness of Tool for Graphite Material)

  • 윤재호;김형균;최성대
    • 한국기계가공학회지
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    • 제14권5호
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    • pp.22-27
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    • 2015
  • Processing of low toughness graphite material requires high-speed machine tools and DLC coating. In this study, results of investigation of the tool wear and machining properties of the DLC coating according to the thickness, and the machining time of the tool used for the machining of graphite electrodes, were as follows. 1. DLC coating thickness shows a larger wear amount of the tool center in accordance with thickness; the wear amount of the tool increases in proportion to the machining time. 2. The difference between the amount of wear depending on the processing time shows edge portions larger than the tool wear amount in the center. This amount of wear of the tool edge is formed since the rotating torque is in contact with the graphite material surface significantly more than the central portion. 3. The thicker the DLC coating, the more the coating tool eliminated of the coating area by the interface between the cemented carbide tool being coated with an increased friction of the graphite material and the DLC coating area.

고압회전기 절연진단 및 수명평가 기술현황 (A technology State of Life Estimation and Insulation Diagnosis for High Voltage Rotating Machine)

  • 최영찬;왕종배;김기준
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 제2회 학술대회 논문집 일렉트렛트 및 응용기술전문연구회
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    • pp.31-35
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    • 2000
  • We worried about the technology difference between our company and the advanced company at present motor market and are asked to set up the independent coil insulation system to accumulate insulation technology data. And to export our products at oversee market, we are asked to the evaluation of insulation performance to show our product excellence. In this study, we evaluated the insulation system of our motor, and studied the insulation diagnosis technology systematically to do site diagnosis. We are now accumulating the measured data. And also to reduce the initial insulation failure, we performed the insulation characteristic test and acquired the data to evaluate the initial soundness. We are doing the improvement of the insulation system. And also these data were used to new product development as very useful data, also will be used in the insulation deterioration diagnosis to estimate the remained life time which is very important data for the maintenance management. As the result, we were able to get our product reliability.

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전송선로 이론을 이용한 회전기내 부분방전 검출 센서 해석 및 설계 (Design of Partial Discharge Sensor using Transmission Line Theory in Rotating Machine)

  • 허창근;강동식;정현교
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 춘계학술대회 논문집 전기기기 및 에너지변환시스템부문
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    • pp.49-51
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    • 2004
  • 고전압 기기의 절연물 내부에서 부분방전 현상이 발생되면 절연파괴로 진전된다. 회전기기가 운전중인 상태에서 on-line 부분방전시험은 고정자 권선의 절연상태를 검사, 평가 할 수 있는 중요한 수단으로서 이러한 부분방전시험을 통하여 회전기기 시스템의 사고예방을 위한 진단을 할 수 있다. 부분방전 펄스는 10MHz $\sim$ 1GHz의 대역폭을 갖는 것으로 알려져 있으며, 이러한 고주파 대역의 전자파 에너지의 효과적인 검출을 위한 센서 중 하나로 웨이브가이드 구조의 고주파 검출센서가 존재한다. 기존의 전자기적 에너지를 검출하는 SSC (Stator Slot Coupler)센서를 한쪽 포트를 가지는 마이크로스트립센서 형태로 사용할 경우 접지면이 도체전체로 씌워져 있고 임피던스 정합을 위한 50옴의 칩저항이 신호라인과 접지사이 루프를 형성하여 기기 운전시 기기의 성능에 영향을 미칠 수 있는 단점을 가지고 있다. 이 단점을 보완하기 위해서 본 논문에서는 회전기내 부분방전 펄스의 전자기적 에너지를 검출할 수 있는 2선 평행 전송선로 라인을 응용한 부분방전 검출 센서를 제안하였고 시뮬레이션을 통해 성능을 입증하였다. 제안된 센서의 성능을 입증하기 위하여 2선 평행 전송선로 타입의 센서와 기존의 SSC (Stator Slot Coupler) 센서를 약간 변형시킨 마이크로 스트립 센서를 고정자 슬롯의 Wedge 부착한 후 두 센서 비교 분석하였다. 결과적으로 제안된 센서는 기존 SSC 타입의 마이크로스트립 센서에 비하여 더 간단한 형상을 가지며 운전 중 기기의 성능에 영향을 덜 미치는 효과를 얻을 수 있었다.

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플럭스 펌프 적용을 위한 대용량 초전도 풍력발전기 파라미터 튜닝 (Parameter tuning of a large-scale superconducting wind power generator for applying a flux pump)

  • 성해진;고병수;박민원;유인근
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2015년도 제46회 하계학술대회
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    • pp.1106-1107
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    • 2015
  • A flux pump (FP) can inject the DC current into high temperature superconducting (HTS) field coils of a HTS rotating machine without slip ring and current lead. However, it has limits to improve the value of DC current, and has time constants of DC current according to inductances of the HTS field coils. When a large-scale HTS generator with the FP is designed, a proper point about the inductance, field current, and time constant is demanded to decide parameters of the generator. In this paper, a parameter tuning skill of a large-scale superconducting wind power generator for applying a FP has been proposed. The design of the FP has been fixed, and 12 MW HTS generators have been variously designed by adjusting parameters related with the inductance of the HTS field coil. The induced current values have been calculated based on the FP design. The time constants of the induced currents depending on the DC current values and inductances of the generator have been represented. The results of the parameter tuning of the HTS generator have been discussed in detail.

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잡음환경에서 구름 볼 베어링의 결함검출을 위한 ALE의 적용 (Application of ALE for detection of rolling ball bearing defects in noisy environment)

  • 김영태;최만용;김기복;박해원;박정학;김종억;류준
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.86-91
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    • 2004
  • It is very important to detect the bearing defects in rotating machinery since the critical failure of bearing cause a machinery shutdown. However it is difficult to detect the vibration signal resulting from the initial defects of bearing because of the high level of broadband noise. A signal processing technique, called the adaptive line enhancer(ALE) as one of adaptive filter, is studied in this work. This technique is to eliminate broadband noise without a prior knowledge of the noise and signal characteristics. Also we propose the optimal methods for selecting the three main ALE parameters such as correlation length, filter order and adaptation constant used in the adaptative process. Vibration signals for three abnormal bearings, including inner and outer raceways and ball defects, were acquired from Anderon(angular derivative of radius on)meter. The experimental results showed that the proposed technique can reliably detect the bearing defective signals masked by broadband noise.

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스퍼 유성감속기 기반 선박용 터닝기어의 설계 변경 (Design Modification of Marine Turning Gear Based on Spur Planetary Gear)

  • 김건우;이재욱;장진석;오주영;홍종해;이강재
    • 한국기계가공학회지
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    • 제18권12호
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    • pp.7-14
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    • 2019
  • A marine turning gear controls the position of the piston-crank mechanism by rotating the flywheel of the marine engine at a low speed, which is the main auxiliary machine that enables the disassembly and maintenance of the engine. In this study, the safety factor for surface durability and tooth bending strength was improved by the design modification of the marine turning gear based on the spur planetary gear. Angular velocity, torque, and efficiency of the turning gear were measured using a reliability evaluation tester, and a multibody dynamics model for analysis corresponding to the test results was developed. Finally, it was confirmed that the design improvements improved the tooth surface damage of the sun gear in the 3rd reduction stage.

Surge Phenomena Analytically Predicted in a Multi-stage Axial Flow Compressor System in the Reduced-Speed Zone

  • Yamaguchi, Nobuyuki
    • International Journal of Fluid Machinery and Systems
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    • 제7권3호
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    • pp.110-124
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    • 2014
  • Surge phenomena in the zone of reduced speeds in a system of a nine-stage axial flow compressor coupled with ducts were studied analytically by use of a surge transient simulation code. Main results are as follows. (1) Expansion of apparently stable, non-surge working area of the pressure vs. flow field beyond the initial stage-stall line was predicted by the code in the lower speed region. The area proved analytically to be caused by significantly mismatched stage-working conditions, particularly with the front stages deep in the rotating stall branch of the characteristics, as was already known in situ and in steady-state calculations also. (2) Surge frequencies were found to increase for decreasing compressor speeds as far as the particular compressor system was concerned. (3) The tendency was found to be explained by a newly introduced volume-modified reduced surge frequency. It suggests that the surge frequency is related intimately with the process of emptying and filling of air into the delivery volume. (4) The upstream range of movement of the fluid mass having once passed through the compressor in surge was found to reduce toward the lower speeds, which could have caused additionally the increase in surge frequency. (5) The concept of the volume-modified reduced surge frequency was able to explain, though qualitatively at present, the behaviors of the area-pressure ratio parameter for the stall stagnation boundary proposed earlier by the author.

DEVELOPMENT OF MUSHROOM SPAWN BOTTLE CUTTER-SPAWM CAKE SHREDDER

  • Choe, Kwang-Jae;Chang, Yu-Seob;Yun, Jin-Ha
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1996년도 International Conference on Agricultural Machinery Engineering Proceedings
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    • pp.1031-1040
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    • 1996
  • Spawn bottle cutting and spawn cake shredding machine has been developed to save the farm labor and operating cost for mushroom growing farmers. The prototype can cut the bottom and side of the bottle while shredding the spawn cake by one farmer. The cutting plastic shell is done by two couples of high speed disc saws that can cut cross section and lengthwise two side of the bottle, while spawn cake shredding is done by spike teethed rotating drum and wiremesh concave. The optimum speed of cutting disc saw was observed 1.700rpm both the cross cutting saw and lengthwise cutting saw in consideration of the cutting accuracy. And the location for the instalation of cross cutting disc saw was considered as around 4 mm above the table bottom , while the optimum clearance between two edges of lengthwise cutting disc saw was showed 86mm. For the sawdust spawn cake shredder , proper size of spawn sawdust granule was observed in the 15 x 15mm size withmesh concave with the shredding rum speed of 500rpm. The prototype can be reduce 73 per cent of working hours with the working cost reduction of 49 per cent compare with those of conventional operation.

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Development of UAV Teleoperation Virtual Environment Based-on GSM Networks and Real Weather Effects

  • AbdElHamid, Amr;Zong, Peng
    • International Journal of Aeronautical and Space Sciences
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    • 제16권3호
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    • pp.463-474
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    • 2015
  • Future Ground Control Stations (GCSs) for Unmanned Aerial Vehicles (UAVs) teleoperation targets better situational awareness by providing extra motion cues to stimulate the vestibular system. This paper proposes a new virtual environment for long range Unmanned Aerial Vehicle (UAV) control via Non-Line-of-Sight (NLoS) communications, which is based on motion platforms. It generates motion cues for the teleoperator for extra sensory stimulation to enhance the guidance performance. The proposed environment employs the distributed component simulation over GSM network as a simulation platform. GSM communications are utilized as a multi-hop communication network, which is similar to global satellite communications. It considers a UAV mathematical model and wind turbulence effects to simulate a realistic UAV dynamics. Moreover, the proposed virtual environment simulates a Multiple Axis Rotating Device (MARD) as Human Machine Interface (HMI) device to provide a complete delay analysis. The demonstrated measurements cover Graphical User Interface (GUI) capabilities, NLoS GSM communications delay, MARD performance, and different software workload. The proposed virtual environment succeeded to provide visual and vestibular feedbacks for teleoperators via GSM networks. The overall system performance is acceptable relative to other Line-of-Sight (LoS) systems, which promises a good potential for future long range, medium altitude UAV teleoperation researches.

CNC 자동선반 스핀들시스템의 동적 거동 해석 (Analysis of the Dynamic Behavior of a CNC Automatic Lathe Spindle System)

  • 김태종;구자함;이시복;김문생
    • 한국소음진동공학회논문집
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    • 제19권3호
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    • pp.261-267
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    • 2009
  • The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. Therefore, it is important to recognize the effect of unbalance mass. This paper presents analysis of dynamic behavior of a high speed spindle with a built-in motor. The spindle is supported by the angular contact ball bearings and the rotor is fixed at the middle of spindle. The spindle used in CNC automatic lathe has been investigated using combined methodologies of finite elements and transfer matrices. The Houbolt method is used for the integration of the system equations and the dynamic behavior of spindle is obtained considering unbalance mass of rotor. Results show that increasing rotational speed of spindle magnifies the whirl responses of spindle seriously. Also the whirl responses of spindle are affected by the other factors such as unbalance mass and bearing stiffness.