• Journal of the Korean Society for Precision Engineering
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• v.14 no.2
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• pp.33-40
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• 1997

Recently, there are an increasing needs for high speed rotating spindle which is an important mechanical ele- ment for a high efficiency machine tool in order to shorten machining time and cut production costs. The heat gen- eration is the most important problem in the motor integrated spindle. In this study, the effects of temperature distribution and thermal behavior according to the oil-air lubrication and cooling conditions are investigate theo- retically and experimentally on the motor-integrated spindle under unloading condition. The experimental spin- dle system is composed with the angular contact steel ball bearings, oil-air lubrication, air or oil jacket cooling system. To analyze the thermal behavior and cooling characteristics for the motor integrated spindle, the analysis using the finite element method is carried out. The analytical results are compared with the experimental results.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2010.05a
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• pp.397-398
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• 2010

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.4
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• pp.72-78
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• 2006

Inherent in machine tool structures are the vibrations which are generated by rotating parts such as motors, spindles and chucks. The vibrations not only hurt the precision machining but also damage the structures, and become more serious with time. Many of the old machine tools show severe vibrations for the desired accuracy of the modern industries. It is too much of a waste, however, to get rid of them as scraps. There have been many researches in order to suppress the vibrations of old machine tool structures using the tool post which utilizes actuators to compensate the existing vibrations and using the dampers or absorbers attached to some critical parts. In this paper, the dynamic properties are analyzed to obtain the natural frequencies and mode shapes of a machine tool structure which reflect the main reasons of the biggest vibrations under the given operating conditions. And the feasibility of improving the stability of the structure has been investigated with minor design changes and expenses. The result of the study shows that simple changes based on proper system identification can considerably improve the stability of the machine tool structure.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.5
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• pp.111-117
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• 2020

Centrifugal casting is suitable for producing hollow-products using centrifugal force. Bush type metal bearings are the key parts that facilitate the rotational movement of various machinery. Metal bearings produced by conventional centrifugal casting machines show rotational imbalance. Therefore, after injecting a large amount of material, the product's precision is secured in the secondary processing. Rotational imbalance is caused by the force acting on the rotary disc plate. In order to minimize rotational imbalance, NASTRAN was used for the optimal design and structural analysis. It was concluded that the rotating plate of the conventional centrifugal casting machine should be prevented from tilting. For this purpose, the location & thickness of the stiffeners were obtained through the optimum design. In the conventional centrifugal casting machine, both ends of the product are lower in temperature than the center part, so internal stress occurs. This solves this problem by inserting a heating coil into the rotating plate.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.4
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• pp.104-110
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• 2012

The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reduce vibration in rotating system is certainly needed for all high-speed spindles. So, it was performed with a spindle-bearing system for CNC automatic lathe by using numerical procedure. The spindle is supported by the angular contact ball bearings and the motor rotor is fixed at the middle of spindle. The spindle-bearing system has been investigated using combined methodologies of finite elements and transfer matrices. The balancing was performed through influence coefficient method and the comparison was made by whirl responses between before balancing and after balancing. As a result, balancing of simple spindle model reduced whirl orbit magnitude in case of a completely assembled spindle model.

• Progress in Superconductivity and Cryogenics
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• v.4 no.2
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• pp.31-37
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• 2002

A 100 〔HP〕 rated synchronous motor with superconducting rotating field winding has been designed based on the formulated equations established from 2 dimensional magnetic field distributions in a cylindrical coordinate The cross-section was drawn based on calculated design results via Fortran program and then modeled with FEM (Finite Element Method) to investigate the machine performances. First of all, the magnetic field distributions are analysed in many ways according to the field directions and the armature currents. Especially after the rotating Held winding is arranged with BSCCO-2223 high-temperature superconducting(HTS) pancake coils, the exerted magnetic field normally on the HTS tape is calculated through FEM. And the machine output power is calculated according to the torque ang1es which lie between the field and the armature main flux lines. Moreover, this Paper includes the eddy-current loss variations of a copper damper located between the field and the armature coils and design considerations of the 100 HP HTS motor utilizing ferro-magnetic material.

• International Journal of Fuzzy Logic and Intelligent Systems
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• v.9 no.3
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• pp.178-184
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• 2009

An efficient fault diagnosis system is needed for industry because it can optimize the resources management and improve the performance of the system. In this study, a fault diagnostic system is proposed for rotating machine using wavelet packet transform (WPT) and elman neural network (ENN) techniques. In most fault diagnosis for mechanical systems, WPT is a well-known signal processing technique for fault detection and identification. In previous work, WPT can improve the continuous wavelet transform (CWT) used over a longer computing time and huge operand. It can also solve the frequency-band disagreement by discrete wavelet transform (DWT) only breaking up the approximation version. In the experimental work, the extracted features from the WPT are used as inputs in an Elman neural network. The results show that the scheme can reliably diagnose four different conditions and can be considered as an improvement of previous works in this field.

• Journal of applied mathematics & informatics
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• v.41 no.6
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• pp.1257-1274
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• 2023

Rotating machines heavily rely on an intricate network of interconnected sub-components, with bearing failures accounting for a substantial proportion (40% to 90%) of all such failures. To address this issue, intelligent algorithms have been developed to evaluate vibrational signals and accurately detect faults, thereby reducing the reliance on expert knowledge and lowering maintenance costs. Within the field of machine learning, Artificial Immune Systems (AIS) have exhibited notable potential, with applications ranging from malware detection in computer systems to fault detection in bearings, which is the primary focus of this study. In pursuit of this objective, we propose a novel procedure for detecting novel instances of anomalies in varying operating conditions, utilizing only the signals derived from the healthy state of the analyzed machine. Our approach incorporates AIS augmented by Dynamic Time Warping (DTW). The experimental outcomes demonstrate that the AIS-DTW method yields a considerable improvement in anomaly detection rates (up to 53.83%) compared to the conventional AIS. In summary, our findings indicate that our method represents a significant advancement in enhancing the resilience of AIS-based novelty detection, thereby bolstering the reliability of rotating machines and reducing the need for expertise in bearing fault detection.

• 한국전산유체공학회:학술대회논문집
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• 1996.05a
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• pp.52-57
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• 1996

Mixing is most important for developing an electric washer which transforms angular momentum from rotating solid wall to laundry clothes inside it. For magnification of this mixing effect, some inventions are introduced to washing machine system, i. e., washing plate, washing rod, and even for washing cap in a model of a Korean manufacture. However, the previous efforts show dissatisfaction up till now. In this paper, a triumph to enhance mixing effects to increase washing performance is presented and verified by numerical investigation. The present model to simulate a washing tub is the simple circular cylinder with two endwall disks which is completely filled with a viscous liquid. The present improvement is to change mounting position of a bottom disk of the model cylinder. Therefore, the aim of this work just proposes a new idea, which is numerically inspected, to a producer of washing machine, In detail, this invention is alternating the mounting position of a rotating bottom disk. Actually skewed pulsator is placed in steady of a flat disk, so the two endwall disks at top and bottom are not in parallel. The angle between an inclined bottom disk and the horizontal plane is fixed as 5 degree and physical domain to consider poses a sliced cylinder. Flow fields in both a right circular cylinder and the present improved model are fully depicted by numerical integration on a body fitted nonorthogonal regular uniform grid system. Numerical data to explain flow structure are plotted for understanding of the effects of the inclined disk. Also enhanced mixing effects by the inclined rotating disk are gauged by accurate numerical data used in this work.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.3
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• pp.265-274
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• 2011

This paper presents current state of the prediction simulator of structural characteristics of machinery equipment accuracy. Developed accuracy prediction simulator proceeds and estimates the structural analysis between the designer and simulator through the internet for convenience of designer. 3D CAD model which is input to the accuracy prediction simulator would simplified by the process of removing the small hole, fillet and chamfer. And the structural surface joints would be presented as the spring elements and damping elements for the structural analysis. The structural analysis of machinery equipment joints, containing rotary motion unit, linear motion unit, mounting device and bolted joint, are presented using Finite Element Method and their experiment. Finally, a general method is presented to tune the static stiffness at a rotation joint considering the whole machinery equipment system by interactive use of Finite Element Method and static load experiment.