• Title/Summary/Keyword: Rotating disk flow

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A Development of A Gas Mechanical Pulsator (압력 섭동 장치 설계/제작 및 검증시험)

  • Kim, Tae-Woan;Hwang, Oh-Sik;Ko, Young-Sung;Jung, Se-Yong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.3
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    • pp.50-57
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    • 2009
  • A gas mechanical pulsator is developed for the study of combustion instabilities in various combustors such as LRE combustor. First, it shows that the mass flow rates and the perturbation frequencies can be successively controlled by the inlet pressure and the rotating speed of a rotating disk with many holes. Second, the device is used as an acoustic amplification source as a substitute for the speaker in the previous acoustic tests and its results show almost the same resonant frequency and damping characteristics compared with the previous results. In conclusion, the result shows that it can be used as a substitute for a speaker in the studies of LRE combustion instabilities, which has a flow and no limitation of amplification, and a device for making a perturbation source in gas flow.

Modeling and Analysis of a Gas Sweeping Process for Polycarbonate Polymerization

  • Kim, Dae-Hyung;Ha, Kyoung-Su;Rhee, Hyun-Ku;Song, Kwnag-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.100.3-100
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    • 2001
  • This article deals with the development of a mathematical model for the finishing polycarbonate polymerization process using a horizontal rotating disk-ring reactor with counter-current gas sweeping and the performance analysis of the reactor system by using the model. Here we intend to propose a model describing the reactor system consisting of two phases, in which by-product phenol is removed from the polymer of high molecular weight compatible with the products of commercial grades. The vapor phase is represented by a tanks-ln-series model while the polymer melt phase is regarded as a plug flow reactor.

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A Numerical Study on the Flow Characteristics in the CVD Reactor with Rotating Disk (반응기판의 회전 속도에 따른 CVD 반응기 내의 유동 특성과 증착률에 관한 수치적 연구)

  • Baek, Jae-Sang;Bu, Jin-Hyo;Han, Jeon-Geon;Kim, Yun-Je
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.04a
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    • pp.76-77
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    • 2007
  • 화학 기상 증착법 (Chemical Vapor Deposition)은 기체 원료의 화학반응을 이용하여 박막, 미립자, nano-tube등 고체 재료를 합성하는 증착 방법이며, 현재 공업적으로 확산되어 반도체 공정과 같은 박막제조에 이용되고 있다. 박막제조에 있어서 중요한 관심사인 기판의 증착률은 기판의 회전 속도에 의하여 영향 받을 수 있다. 따라서 본 연구에서는 최적의 회전 속도를 찾아내기 위해 박막특성에 직접적으로 연관이 있는 CVD 반응기 내의 유동특성을 유한체적법 (Finite volume method)과 SIMPLE (Semi-Implicit Method for Pressure-Linked Equation) 알고리즘을 사용하여 수치모사 하였고 기판에서 화학 반응을 계산하기 위해 Arrhenius 모델을 사용하였다.

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Spray Characteristics of Simplex Swirl Injector with Low Hydrodynamic Disturbance Generated by Pressure Fluctuation in Feed Line (축방향 압력섭동에 의해 발생되는 저주파 수력학적 교란이 단일 스월 인젝터에 미치는 영향 분석)

  • Khil, Tae-Ock;Kim, Sung-Hyuk;Kim, Hyeon-Sung;Yoon, Young-Bin
    • Journal of ILASS-Korea
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    • v.12 no.1
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    • pp.1-10
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    • 2007
  • The low frequency combustion instability phenomena generated by pressure drop oscillation such as propellant shake in feed line are studied. To generate the flowrate oscillation by the pressure pulsation up to 400Hz without flow discontinuities and cavitations, a hydrodynamic mechanical pulsator of rotating disk type was produced. Injection pressure conditions are 5, 7 and 9 bar and pressure fluctuation frequency conditions are 0, 4, 6 and 8 Hz. When the injection pressure was oscillated by a mechanical pulsator, the spray shape was pulsated regularly. During the pulsated state of the spray with a mechanical pulsator, the spray characteristics, such as spray angle and liquid film thickness in orifice exit, were measured and compared with those in steady state without a mechanical pulsator. Though the mean injection pressure was fixed in the steady and fluctuating state, there were some differences in all measured values, i.e. liquid film thickness and spray cone angle, between both states.

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A Study of Drag Reduction by Polymer-Surfactant Mixture System (고분자-계면활성제 혼합물에 의한 마찰저항 감소연구)

  • Kim, Jeong-Tae;Kim, Cheol-Am;Choe, Hyeong-Jin;Kim, Jong-Bo;Yun, Hyeong-Gi;Park, Seong-Ryong
    • Korean Journal of Materials Research
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    • v.8 no.2
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    • pp.135-140
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    • 1998
  • Drag reduction produced by dilute solution of water soluble ionic polymer-surfactant complex under turbulent flow in a rotating disk apparatus(RDA) was investigated in this study. Three different molecular weights of polyacrylic acid(PAA) were adopted as drag reducing additives, and distilled water was used as a solvent. Experiments were undertaken to observe the dependence of drag reduction on various factors such as polymer molecular weight, molecular expansions and flexibility, rotating speed of the disk and polymer concentration. Specific considerations were put on conformational difference between surfactant and polymer, and effect of pH on ionic polymer possessing various molecular conformation through pH. The complex of ionic polymer and surfactant(Sodium Dodecyl Sulfate) behaves like a large polyelectrolyte. Surfactant changes the polymer conformation and then increases the dimension of the polymer. The radius of gyration, hydrodynamic volume and relative viscosity of the polymer-surfactant system are observed to be greater than those of polymer itself. Such surfactant-polymer complex has enhanced drag reduction properties.

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The Effect of Additives on the High Current Density Copper Electroplating (고전류밀도에서 첨가제에 따른 구리도급의 표면 특성 연구)

  • Shim, Jin-Yong;Moon, Yun-Sung;Hur, Ki-Su;Koo, Yeon-Soo;Lee, Jae-Ho
    • Journal of the Microelectronics and Packaging Society
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    • v.18 no.1
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    • pp.29-33
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    • 2011
  • The current density in copper electroplating is directly related with the productivity and then to increase the productivity, the increase in current density is required. To obtain the high mass flow rate, rotating disk electrode(RDE) was employed. High rotational speed in RDE can increase the mass flow rate and then high speed electroplating was possible using RDE to control mass flow. Two types of cathode were used. One is RDE and another is rotating cylindrical electrode(RCE). A constant-current, constant-voltage and linear sweep voltammetry were applied to investigate current and voltage relationship. The maximum current density without evolution of hydrogen gas was increased with rotational speed. Over 400 rpm, maximum current density was higher than 1000 A/$m^2$. The diffusion coefficients of copper calculated from the slope of the plots are $5.5{\times}10^6\;cm^2\;s^{-1}$ at $25^{\circ}C$ and $10.5{\times}10^6\;cm^2\;s^{-1}$ at $62^{\circ}C$. The stable voltage without evolution of hydrogen gas was -0.05 V(vs Ag/AgCl). Additives were added to prevent dendritic growth on cathode deposits. The surface roughness was analyzed with UV-Vis Spectrophotometer. The reflectance of the copper surface over 600 nm was measured and was related with the surface roughness. As the surface roughness improved, the reflectance was also increased.

Development of Life Test Equipment with Real Time Monitoring System for Butterfly Valves

  • Lee, Gi-Chun;Choi, Byung-Oh;Lee, Young-Bum;Park, Jong-Won;Nam, Tae-Yeon;Song, Keun-Won
    • International Journal of Fluid Machinery and Systems
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    • v.10 no.1
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    • pp.40-46
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    • 2017
  • Small valves including ball valves, gate valves and butterfly valves have been adopted in the fields of steam power generation, petrochemical industry, carriers, and oil tankers. Butterfly valves have normally been applied to fields where in narrow places installing the existing valves such as gate valves and ball valves have proven difficult due to the surrounding area and the heavier of these valves. Butterfly valves are used to control the mass flow of the piping system under low pressure by rotating the circular disk installed inside. The butterfly valve is benefitted by having simpler structure in which the flow is controlled by rotating the disc circular plate along the center axis, whereas the weight of the valve is light compared to the gate valve and ball valve above-mentioned, as there is no additional bracket supporting the valve body. The manufacturing company needs to acquire the performance and life test equipment, in the case of adopting the improving factors to detect leakage and damage on the seat of the valve disc. However, small companies, which are manufacturing the industrial valves, normally sell their products without the life test, which is the reliability test and environment test, because of financial and manpower problems. Furthermore, the failure mode analysis of the products failed in the field is likewise problematic as there is no system collecting the failure data on sites for analyzing the failures of valves. The analyzing and researching process is not arranged systematically because of the financial problem. Therefore this study firstly tried to obtain information about the failure data from the sites, analyzed the failure mode based on the field data collected from the customers, and then obtained field data using measuring equipment. Secondly, we designed and manufactured the performance and life test equipment which also have the real time monitoring system with the naked eye for the butterfly valves. The concept of this equipment can also be adopted by other valves, such as the ball valve, gate valve, and various others. It can be applied to variously sized valves, ranging from 25 mm to large sized valves exceeding 3000 mm. Finally, this study carries out the life test with square wave pressure, using performance and life test equipment. The performance found out that the failures from the real time monitoring system were good. The results of this study can be expanded to the other valves like ball valves, gate valves, and control valves to find out the failure mode using the real time monitoring system for durability and performance tests.

Visualization and Image Processing for Measurement of Propagational Velocity of Shear Front (유동장의 이동속도측정을 위한 가시화 및 영상처리 방안)

  • Kim Jae-Won;Han Sang-Hoon;Ahn Eun-Young
    • Journal of Korea Multimedia Society
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    • v.8 no.10
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    • pp.1322-1328
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    • 2005
  • The circulation flows passing through the Ekman boundary layer on the rotating disk and transfer the angular momentum into the interior region of the container. Consequently, the circulation enhances the momentum transfer and the interior fluid is divided by a propagating shear front. This investigation focuses on computer vision and image processing technique for analysis of Non-Newtonian Fluids. To visualize marching velocity shear front for the transient flow, a particular shaped particles and light are used. To validate the proposed method, quantitative image are compared with the optical data acquired by a direct measurement of LDV (Laser Doppler Velocimetry).

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Pre-Swirl Duct of Fuel Oil Saving Device Design and Analysis for Ship (선박용 연료절감장치 Pre-Swirl Duct의 설계 및 평가방법 연구)

  • Shin, Hyun-Joon;Lee, Kang-Hoon;Han, Myung-Ryun;Lee, Chang-Yul;Shin, Sung-Chul
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.3
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    • pp.145-152
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    • 2013
  • Recently, with oil price jumping and environmental issues, Green ship is paid deep attention to by ship owner, operator, builder, class and government. Fuel efficiency and reduction of $CO_2$ emissions are expected to have a strong influence on the design and operation of merchant ships. Many ship owners and operators are seeking the more economic method by the best operating route and the application of reliable and effective energy saving devices. With the Energy Efficiency Design Index (EEDI) in 2013 attention will more than ever be focused at achieving maximum fuel economy in the hydrodynamic design of hull forms, their appendages and propellers. IMO requirements for $CO_2$ emission for ships will now be implemented for vessels ordered from 1st January 2013. So far, a lot of new idea and patents have been proposed, tested, claimed and applied for various kinds of ship type. This paper shows numerical and experimental work related to a study on a energy saving devices particularly for fuller ship such as merchant vessel of Tanker and Bulker. From the bare hull wake measurements, typical upper/lower asymmetry of hull wake at the propeller disk was found. The pre-swirl duct have been designed and reviewed to recover the loss of propeller running in that condition. The general function of the pre-swirl duct was set to work against this asymmetry of wake and generate pre-swirled flow into the propeller against the propeller rotating direction.

Numerical and experimental investigation of conventional and un-conventional preswirl duct for VLCC

  • Shin, Hyun-Joon;Lee, Jong-Seung;Lee, Kang-Hoon;Han, Myung-Ryun;Hur, Eui-Beom;Shin, Sung-Chul
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.5 no.3
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    • pp.414-430
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    • 2013
  • This paper shows the study of preswirl duct as an effective energy saving devices that have been devised and reviewed to support the propeller performance, especially for the ship of VLCC with large block coefficients. From the bare hull wake measurements, typical upper/lower asymmetry of hull wake at the propeller disk was found. The 2 kinds of pre-swirl duct, Unconventional half circular duct and Conventional circular pre-swirl duct have been designed and reviewed to recover the loss of propeller running in that condition. The general function of the pre-swirl duct was set to work against this asymmetry of wake and generate pre-swirled flow into the propeller against the propeller rotating direction. The optimum self propulsion tests with various angle configurations were carried out and the best configuration was decided. Accordingly, cavitation test was carried out with best configuration of unconventional half circular duct. The blade surface and tip vortex cavitation behaved smoother when the duct was mounted. The hull pressure amplitudes reflected this difference, so the hull pressure amplitude with duct was smaller than that of without duct.