• Title/Summary/Keyword: Rotating Shaft System

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An Efficient Method for the Mass Unbalance Analysis of a Rotor System Using FFT and Lissajous Diagram

  • Su, Hua;Chong, Kil-To
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1612-1617
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    • 2004
  • Unbalance analysis is essential in the rotor system. However, some problems still remain in the aspects of computational efficiency and accuracy. In the present paper a new method is proposed for estimating the mass unbalance of a rotating shaft by using the vibration signals. This is an advanced new method for the detection of a mass unbalance and its phase position. Based on the signal processing with FFT, an estimator is designed to detect the mass of unbalance. And an improved Lissajous diagram is also introduced with statistical analysis, which make it possible to compute the phase position of the mass unbalance efficiently and arranged at a certain location of the shaft. The proposed method is demonstrated and validated through several test examples.

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The Effect of Balance Weight on the Lubrication and Friction Characteristics of Crankshaft System (크랭크샤프트계의 윤활 및 마찰 특성에 미치는 밸런스 웨이트의 영향)

  • Jo, Myeong-Rae;O, Dae-Yun;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1585-1590
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    • 2002
  • This paper reports on the balance weight effect on the lubrication and friction characteristics of crankshaft system. To determine the main bearing loads, the crankshaft was treated as statically determinate system. Four and eight-balance weight crankshafts were considered, and minimum oil film thickness and friction loss were calculated. The main bearing loads were increased in the four-balance shaft due to the increasing of unbalanced rotating mass at No. 1 and 3 main bearing sides. The minimum oil film thickness of four-balance shaft became thinner than eight-balance, and friction loss was increased.

Lubrication Analysis of the Grooved Journal Bearing Lubricated with Pressurized High Temperature Water (고온/고압 환경 하에서 물로 윤활되는 그루브 저어널 베어링의 윤활 해석)

  • 이재선;박진석;김종인
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.105-108
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    • 2002
  • Specially designed grooved journal bearings are installed in the main coolant pump for SMART (System-integrated Modular Advanced ReacTor) to support radial load on the rotating shaft. The canned motor type main coolant pumps are arranged vertically on the reactor vessel and filled with circulating primary coolant which is pure water. The main coolant pump bearings are lubricated with this coolant without any other external lubricant supply. Because lubricating condition is too severe for this bearing to generate proper hydrodynamic film, investigation of lubrication characteristics of the journal bearing is important to satisfy life constraint of whole pump system, and the results will be applied to the analysis of dynamic characteristics of the shaft system. The bearing is made of silicon graphite which has self$.$lubricating effect. A lubrication analysis method is proposed for this vertically grooved journal bearing in the main coolant pump of SMART, and lubricational characteristics of the bearings are examined in this paper.

Consideration of Spindle Immersion Depth on Determining the Viscosity of Glass Melts by Rotating Cylinder Method

  • Kim, Young-Jin;Kim, Ki-Dong;Lee, Seung-Beun;Hwang, Song-Hee
    • Journal of the Korean Ceramic Society
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    • v.41 no.4
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    • pp.344-347
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    • 2004
  • The influence of spindle immersion depth on the determination of glass melt viscosity was examined in rotating cylinder method. The exact adjustment of spindle immersion depth into soda lime silicate standard glass melts could be peformed by self-constructed electric system. The results showed a slight dependence of viscosity value on the immersion depth change of spindle shaft. The viscosity error per unit length of spindle was 0.4%/mm under the present cylinder dimension.

Measurement of the Torque for Driving Cam Shaft in Real Engine Environments (실 엔진 상태 캠 구동 토크 측정)

  • Kang, Seung-Pyo;Kauh, S.Ken;Ha, Kyoung-Pyo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.3 s.258
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    • pp.242-247
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    • 2007
  • Energy savings and environmental protection policies have been the general trend in the engine design. The friction power loss associated with the cam mechanism has become important. But it is difficult to measure the torque of rotating valvetrain in real engine environment because most of conventional torque meters are axial type. The objective of this paper is to develop new equipment which can be installed in a rotating camshaft. It uses strain gages to measure the elastic deformation of torque sensor which replaces the cam sprocket. It includes telemetry to transmit torque data via Bluetooth and induction power system to provide adequate power to rotating torque meter. The developed torque meter has good linearity and thermostability. It was installed in a real engine, and successfully measured the valvetrain torque.

A Study on the Lifetime Assessment of Bearings According to the Output Shaft Supporting Structures in Transmissions of a Tracked Vehicles (궤도차량 변속기 출력 축 지지구조에 따른 베어링 수명 영향 평가에 대한 연구)

  • Park, Jong-Won;Kim, Hyoung-Eui
    • Journal of Applied Reliability
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    • v.11 no.4
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    • pp.331-342
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    • 2011
  • The transmission of tracked vehicles performs complex functions as steering, shifting, braking, etc. and the system level life time has been a key influenced by the number of sub-parts like as gear assembly, torque converter, clutches, bearings and so on. In particular, the mechanical type steering system in tracked vehicle has impact shock torques in steering shift and those kind of shock torques can effect on the durability of many sub-parts in power train system. The field failure modes of gear assembly, steering assembly and the bearings of output shaft appear as a very complex phenomenon. In this study, the actual failure, which may occur in field, of the transmission was investigated comprehensively and that the endurance test on the resulting output shaft bearing failure analysis and life assessment was performed. Life time test method used in this study, developed for the purpose of the internal usage, and under these testing techniques the impact of the each bearing damage, which used in tracked vehicle transmission left / right outputs of different structures, was analyzed.

Multi-Body Dynamic Response Analysis of a MW-Class Wind Turbine System Considering Rotating and Flexibility (로터 회전 및 타워의 탄성력을 고려한 MW 급 풍력발전기의 비선형 다물체 동적 응답 해석)

  • Kim, Dong-Man;Kim, Dong-Hyun;Kim, Yo-Han;Kim, Su-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.04a
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    • pp.78-83
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    • 2009
  • In this study, computer applied engineering (CAE) techniques are fully used to conduct structural and dynamic analyses of a whole huge wind turbine system including composite blades, tower and nacelle. For this study, computational fluid dynamics (CFD) is used to predict aerodynamic loads of the rotating wind-turbine blade model. Multi-body dynamic structural analyses are conducted based on the non-linear finite element method (FEM) by using super-element method for composite laminates blade. Three-dimensional finite element model of a wind turbine system is constructed including power train(main shaft, gear box, coupling, generator), bedplate and tower. The results for multi-body dynamic simulations on the wind turbine's critical operating conditions are presented in detail.

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Model Updating of High-Speed Spindle (초고속 스핀들의 모델 개선법)

  • Park, Ki-Beom;Chung, Won-Jee;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.7-12
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    • 2008
  • In the design of modem rotating machinery, it is often necessary to increase the performance of rotor-bearing system. Since a critical speed range influences the performance and safety of the whole system, it should be necessary to constrain the critical speed and thus resonance response in design process to result in large vibration. Consequently the minimization of resonance response amplitudes within the operation range of the rotor system becomes the most primary design objective. In this paper, based on the assumption that the external shape of rotating-shaft, bearing supporting positions and etc, the natural frequency analysis of spindle is performed by ANSYS $10.0^{(R)}$ Optimum design is conducted using the RBF model.

Dynamic Load Suppression in Active Vibration Control of Rotating Machinery (회전 물체의 동적 하중에 대한 능동 진동 제어)

  • 김주형;김상섭
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.1126-1131
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    • 2001
  • Excessive vibration in rotating machinery is a problem encountered in many different fields, causing such difficulties as fatigue of machinery components and failure of supporting bearings. Passive techniques, though sometimes limited in their capabilities, have been used in the past to attenuated vibrations. Recently active techniques have been developed to provide vibration control perform beyond that provided by their passive counters. Most often, the focus of active control methods has been to suppress rotating machinery displacements. In cases where vibration results in bearing failures, displacement suppression may not be the best choice of control approaches (it can, in fact, increase dynamic bearing loads which would be even more harmful to bearings). This paper presents two optimal control methods for attenuating steady state vibrations in rotating machinery. One method minimizes shaft displacements while the other minimizes dynamic bearing reaction forces. The two methods are applied to a model of a typical rotating machinery system and their results are compared. It is found that displacement minimization can increase bearing loads, while bearing load minimization, on the other hand, decreases bearing loads.

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Reaction Force Analysis on the Journal Bearing of Shafting System with Contra-Rotating Propeller (상반회전 프로펠러 축계 저널 베어링 반력해석)

  • Shin, Sang-Hoon;Lee, Seung-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.270-276
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    • 2019
  • According to the International Maritime Organization (IMO) 2020 Regulation, ships operating outside designated emission control areas (ECA) have to use low-sulfur oil with a sulfur content of 0.5% or less by January 2020. To minimize the consumption of high-priced low-sulfur oil, it is urgent to introduce efficient energy-saving devices (ESD), and contra-rotating propeller (CRP) systems are well known to be the most effective one. The shafting system that drives a CRP is composed of an inner shaft and an outer one and has a mutually influential system that is much more complex and heavier than a general shafting system. An initial design was carried out to install a CRP system for the first time in Korea. The purpose of this study is to verify whether the journal bearing meets the classification's design criteria through a bearing reaction force analysis for the classification's approval of the initial design. It is ideal for the thrust of the propeller to act on the center of the shaft, but thrust eccentricity occurs due to the uneven wake caused by the stern shape. Load conditions were applied while considering thrust eccentricity to perform the shaft analysis, and the results were compared with the classification's criteria.