• Title/Summary/Keyword: Rotary vane compressor

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Lubrication Analysis at the Vane & Slot Parts of Rotary Compressors (로타리 압축기의 베인, 슬롯부 윤활해석)

  • 이상용;황선웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.136-141
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    • 1997
  • Rotary compressor is one of the most useful mechanism that is widely applied in refrigeration and air-conditioning systems. That is due to character of rotary compressor -compact, simple etc.While there is a lot of strong points, there is room for improvement because it is composed of many parts which have wear problem, friction losses and leakage. In this paper, theoretical investigation about vane and slot parts at which we observe severe wear is carried out. Through the study of lubrication, the behavior of vane during one cycle can be predicted and the cause of wear at slot will be discovered. To solve the equations, fletcher-powell method is applied. The result of analysis show that vane bevell to the slot part with discharge port before rotation of shaft is 180 degree and bevell to the slot part with suction port after 180 degree. The motion of vane is divided 3 mode that depends on behavior of vane. This paper define the first mode when vane tilt to the compression chamber, the second mode when vane tilt to the suction chamber, and the third mode when vane move straightway.

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A Combined Rotary Compressor-vane Expander (일체형 로타리 압축기-베인 팽창기)

  • Kim, Hyun Jin;No, Young Jae;Kim, Yong Hee
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.3
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    • pp.12-19
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    • 2015
  • As a means of improving cycle performance of a R410A air-conditioning system, a combined structure of compressor and expander was introduced. A vane rotary type expander was designed to share a common shaft with twin type rolling piston rotary compressor in a housing. Numerical simulation on the performance of the combined compressor and expander was carried out. At ARI condition, the volumetric and total efficiencies of the designed vane expander were 69.37% and 30.23%, respectively. With the application of this expander, the compressor input was reduced by 3.91%, and the cooling capacity was increased by 3.98%. As a result, COP of the air-conditioning system was improved by 8.2%. As the pressure difference between the condenser and the evaporator becomes large, COP improvement increases unless the mass flow rate in the expander exceeds that in the compressor.

Scuffing and Wear of the Vane/Roller Surfaces for Rotary Compressor Depending on Several Sliding Condition

  • Lee, Y.Z.;Oh, S.D.;Kim, J.W.;Kim, C.W.;Choi, J.K.;Lee, I.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.227-228
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    • 2002
  • One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surface. In this study, the tribological characteristics of sliding surfaces using roller-vane geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the tests, friction force, wear scar width, time to failure, surface temperature, and surface roughness were monitored. Because severe wear was occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear-life of vane-roller interfaces. From the sliding tests, it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in the amount of friction and wear between roller and vane surfaces.

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Friction and Wear of the Vane/Roller Surfaces Depending on Several Sliding Condition for Rotary Compressor (여러 미끄럼 조건에 따른 로터리 압축기 베인/롤러 표면의 마찰 마멸 특성)

  • Lee, Young-Ze;Oh, Se-Doo;Kim, Jong-Woo;Kim, Cheol-Woo;Choi, Jin-Kyu;Cho, Sung-Ook
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.221-226
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    • 2002
  • One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear was occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear-life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in role amounts of friction and wear between miler and vane surfaces.

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Friction and Wear of the Vane/Roller Surfaces Depending on Several Sliding Condition for Rotary Compressor (미끄럼 조건에 따른 로터리 압축기 베인/롤러 표면의 마찰 마멸 특성)

  • Oh Se-Doo;Cho Sung-Oug;Lee Young-Ze
    • Tribology and Lubricants
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    • v.20 no.6
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    • pp.337-342
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    • 2004
  • One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test, friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in the amounts of friction and wear between roller and vane surfaces.

Numerical Performance Analysis of the Swing Compressor (스윙 압축기의 수치해석적 성능평가)

  • Moon, Seok-Hwan;Noh, Ki-Youl;Sa, Bum-Dong;Yang, Jang-Sik;Choi, Gyung-Min;Kim, Duck-Jool
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.1
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    • pp.77-84
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    • 2012
  • Numerical performance analysis of the vane-roller integral type swing compressor was conducted. The swing compressor has been investigated for the highly efficient air conditioning system. Performance analysis results of the swing compressor were compared with those of a conventional rotary compressor. Mechanical and gas losses of a swing compressor were larger than those of a rotary compressor. However in case of mass flow rate from the discharge port, the swing compressor was about 6.68% higher than the rotary compressor. Hence the EER, the cooling capacity and the compressor work of the swing compressor were about 3.71%, 6.69% and 2.90% higher than the rotary compressor respectively.

An Analysis of the Performance of a Combined Expander-Compressor Unit for a CO2 Automotive Air Conditioning Cycle (차량용 CO2 에어컨 사이클 성능 향상을 위한 일체형 팽창기-압축기 성능 해석)

  • Choi, Jae Woong;Lim, Jeong Taek;Kim, Hyun Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.30 no.3
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    • pp.107-115
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    • 2018
  • A design combining the use of a compressor and expander was introduced in order to improve the cycle performance of a $CO_2$ automotive air conditioning system. Both the compressor and expander used were of rotary vane type and were designed to share a common shaft in a housing. Numerical simulation was carried out to evaluate the merit of the combined unit. In a typical automotive air conditioning operating conditions, the COP of the system was improved by 8.7% by the application of the combined unit. The compressor input was reduced by 5.2% through use of the expander output. In addition, about 3.06% increase in the cooling capacity was obtained through isentropic expansion in the expander. Our study noted that, as the pressure difference between the gas cooler and the evaporator becomes larger, the COP of the system improved increases unless the mass flow rate in the expander exceeds that in the compressor.

Friction and Wear Characteristics of the Micro-dimple Surfaces in Rotary Compressor with Carbon Dioxide as Refrigerants ($CO_2$ 환경하에서 접촉 표면에 적용한 마이크로 딤플 패턴이 마찰 및 마멸에 미치는 영향 연구)

  • Lee, Young-Ze;Jeon, Hong-Gyu;Han, Kyu-Cheol;Choi, Jin-Ho;Kim, Gyu-Man;Cho, Sung-Ouk
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.374-377
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    • 2008
  • Due to the environmental concerns, especially the greenhouse effect and GWP (Global Warming Potential), the carbon dioxide was investigated as an alternative natural refrigerant to replace HFCs (HydroFluoroCarbons) in refrigerator or air conditioning systems. Because new compressor with carbon dioxide is going to be operated under the high pressure, the tribology of sliding surfaces in the compressor becomes very important. To improve of wear resistance in compressor parts, especially rotary type, the friction and wear characteristics of improved sliding surfaces between vane and flange were evaluated in this paper. The method of reformed sliding surface, such as micro-dimple processes, was applied on surfaces in order to improve the tribological characteristics, and their performances were evaluated experimentally. The vane-on-flange type lubricated sliding tests were performed with a high pressure wear tester using carbon dioxide. Test results showed that the reformed surfaces were very effective to reduce the friction and the wear amounts of vane surfaces. The method of improved surfaces showed good tribological properties at vane and flange.

Tribological Characteristics of Plasma Ion Nitriding Surface Treatment (플라즈마 이온 질화 표면처리의 윤활 및 마모 특성)

  • 좌성훈;김선교;박주승
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.60-70
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    • 1996
  • Scuffing and severe wear of the highly stressed sliding components have been very critical problems in the development of a rotary compressor. In order to improve durability and reliability of the compressor, plasma ion-nitriding was applied on the shaft and the vane surface. The effects of different treatment conditions on the mechanical and tribological properties of the ion-nitrided surfaces were investigated. Ion-nitrided surfaces showed better tribological performances than untreated surfaces. The best wear performance was observed when the shaft was nitrided in the condition of 450$\circ$C, 7 hours, $N_2:H_2=1:4$ gas mixture by forming a ductile nitrided layer which has $\gamma'$ phase microstructure. As nitrogen gas pressure increased, $\varepsilon$ phase layer was formed. This hard phase layer was observed to be more beneficial for the vane in reducing friction and wear.

Modelling and Simulation of Rotary Compressor in Refrigerator (냉동기용 로터리 압축기의 모델링 및 시뮬레이션)

  • Park, Min-Woo;Chung, Youn-Goo;Park, Kyoung-Woo;Pak, Hi-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.1
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    • pp.39-49
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    • 2000
  • This paper presents the modeling approach that can predict transient behavior of rotary compressor. Mass and energy conservation laws are applied to the control volume, real gas state equation is used to obtain thermodynamic properties of refrigerant. The valve equation is solved to analyze discharge process also. Dynamic analysis of vane and roller is carried out to gain friction work. From the above modeling, the performance of rotary compressor with radial clearance and friction loss is investigated numerically. The performance of each refrigerant is estimated, respectively by applying R12, R134a, and R290/ R600a mixture.