• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.6
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• pp.926-931
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• 2012

Rotary bar was cutting tool being in use for deburring scale after welding metal and for eliminating sharp edges. It was necessary to develop exclusive 6-axis machine being possible to process machining continuously for making an cutting edge of rotary bar and to revise easily machining program. This study aimed at the structural analysis of strength according to the configuration of new made 6-axis machine and at the machining accuracy and durability of rotary bar. As a result of test, the runout of new rotary bar manufactured out of 6-axis machine was decreased from 0.385 mm to 0.027mm extensively than old one. And good cutting ability and durability was obtained equal quality compared with imported products.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.2
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• pp.208-213
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• 2012

In this paper, the radial error of a rotary table at five-axis machine tool is evaluated by utilizing ISO 230-2 and estimation method using double ball-bar. The geometric error of a rotary table is defined as position dependent geometric errors or position independent geometric errors according to their physical character. Then estimation method of geometric errors using double ball-bar is simply summarized including measurement path, parametric modeling and least squares approach. To estimate representative radial error, offset error, set-up error which affect to the double ball-bar data, mean value of measured data including CCW/CW-direction are used at estimation process. Radial errors are separated from measured data and used for evaluation with ISO 230-2. Finally, suggested evaluation method is applied to a rotary table at five-axis machine tool and its result is analyzed to improve the accuracy of the rotary table.

• Transactions of Materials Processing
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• v.25 no.5
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• pp.332-337
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• 2016

The automobile cowl cross bar which is a backbone frame part holding electrical and air conditioning components inside the cockpit module has been designed with more complex geometries recently due to demands of its enhanced functions and reduced weight of frame parts. The traditional manufacturing process using welding between tubes with different diameters shows several problems such as poor mechanical characteristics and appearance, etc. Therefore, in this study, one-piece manufacturing processes which can eliminate the welding process were developed by applying the rotary swaging process. CAE analyses were conducted to examine the feasibility of the process and prototypes were manufactured by using a rotary swaging machine with 4 split rotating dies and 12 head rollers. Bending tests of the manufactured prototypes confirmed that the rotary swaging process gives better mechanical properties comparing with the conventional processes.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.11
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• pp.98-105
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• 2010

In this paper, double ball-bar is used to estimate the geometric errors of a rotary table, which includes one-axial motion, two-radial motions and two-tilt motions, except the angular positioning error. To simplify the measurement procedures, three measurement steps have been designed and developed. At each measurement step, one end of the double ball-bar is fixed at the nose of spindle and the other end is located on the rotary table. And specific circular test path is planned to keep the distance between two balls as constant at ideal case. The relationship including the geometric errors of a rotary table and the measured distance between two balls which is distorted by the geometric errors is defined by using ball-bar equation. Each geometric error is modeled as $4^{th}$ order polynomial considering $C^1$-continuity. Finally the coefficients of polynomial are calculated by least-square method. Simulation is done to check the validation of the suggested method considering set-up errors and measurement noise. Suggested method is applied to estimate geometric errors of a rotary table of a 5-axis machine tool.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.06a
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• pp.239-240
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• 2009

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.11a
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• pp.329-330
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• 2010

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.10a
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• pp.709-710
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• 2012

• Transactions of the Korean Society of Mechanical Engineers A
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• v.22 no.1
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• pp.160-169
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• 1998

The purpose of this study for the prediction of fatigue crack propagation behavior, Stress Intensity Factor(F) of round bar with 3-Dimensional half circular, semi-elliptical icro surface crack under rotary bending stress for the variable aspect, size, rotation angle was analyzed by Boundary Element Method (BEM). It is predicted that behavior of crack growth is half circular or circular crack (b/a.geq.1) and propagate to b/a.leq.0.85.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.1273-1274
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• 2011

• The Transactions of the Korean Institute of Electrical Engineers C
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• v.54 no.10
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• pp.433-437
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• 2005

This paper studied Rotary type ultrasonic motor which has cross type stator. The stator consists of hollowed cross type metal which has four piezoelectric ceramics on the ends of cross bars. When two harmonic voltages which have 90$^{\circ}$ phase difference given to ceramics, the elliptical motion was generated in the inside tips. Inside tips are contact with rotor and these elliptical motions are rotate the rotor The finite element analysis was used to optimize the dimension and displacement of the stator. And the analyzed results were compared with the experimental results of the motor. As results, the speed and the torque of motor was increased by increasing width of the cross bar. And the speed and torque o( motor was not influenced to length of cross bar. The speed and torque was linearly increased by increasing voltage. The maximum torque was generated when the motor fabricated length of cross bar and width of ceramics in the ratio of 1:2.