• Journal of Biosystems Engineering
• /
• v.31 no.1 s.114
• /
• pp.16-23
• /
• 2006

Depth and working load control is one of the most important technique in control system for tractor rotary implement automation. Keeping the depth consistent is critical to bring along crops and to improve the efficiency and quality of the following operations. Keeping the load of engine consistent is an essential factor for the efficiency of operation and engine protection of tractor. In this study we investigated the possibility of application of depth and working load control system for tractor using a proportional valve through field tests. Depth control was implemented by the ascent and descent of 3 point linkage for the change of setting depth. There were 4 mm and 5.2 mm control deviations for setting depths of 50mm and 100mm, respectively. Load control was operated appropriately by the ascent and of descent of 3 point link for the change of setting working load. The standard deviations between setting load and engine load were 171 rpm at 1.3 km/h and 164 rpm at 2.3 km/h tractor travel velocity. The results of experiment showed that the characteristics of response was sufficient to be used as the implement depth and working load control system for tractor using proportional valve.

• Agricultural and Biosystems Engineering
• /
• v.6 no.2
• /
• pp.59-64
• /
• 2005

In the study, the cone index, the cohesion and the internal resistant angle of soil were measured before and after tillage in order to suggest relative improvement in soil properties. The tillage methods tested in the study were five combinations of plow and rotary tillage operation and the experiments were performed on five selected test fields. The maximum tillage depth was 20 cm under the ground. The CIs for all the tillage operations were improved in comparison with those before tillage. The best combination of tillage operations for improving the CIs of soil was one plow operation followed by one rotary. After applying the tillage operations, the internal resistance angle reduced by 7-8 degree and the cohesion decreased up to about $1N/cm^2$ in comparison with those before tillage. We concluded that the cone index, the cohesion and the internal resistant angle of soil could be used as measures for representing the relative degree of tillage for a specific tillage operation. In addition, the study was useful as a basic research tool for developing an decision making system that determines an optimal tillage method with soil properties.

• Journal of Biosystems Engineering
• /
• v.25 no.6
• /
• pp.445-456
• /
• 2000

A can type high-speed transplanting mechanism was developed. The mechanism consists of a cam and an epicycle gear train with one sun gear in the middle and four planet gears in a row but symmetric with respect to the sun gear. Two planting knives are pivoted on the two outer gears. When sun gear rotates with a constant velocity the planting knife rotates also with a constant velocity. This constant motion of the transplanting knife is accelerated partially by a cam fixed in the gear housing so that the locus of the planting knife becomes similar to that generated by a crank-type transplanting mechanism. This cam-type transplanting mechanism can solve the problems associated with the rotary-type transplanting mechanisms. The mechanism was designed with an aid of computer simulation and proved applicable to high speed transplanters by its mock-up model. The design process of the mechanism was presented and dynamic analysis was also carried out to show the advantages of the mechanism over the rotary type high-speed planting mechanism.

• Journal of Biosystems Engineering
• /
• v.27 no.4
• /
• pp.273-282
• /
• 2002

This study was intended to measure and analyze hand-transmitted vibrations from cultivator in idle and operation modes for three different types of field works. Based on this analysis a time for the white finger syndrome to appear on 10% of the operators was estimated assuming that their daily exposure is 3 hours. The 4 methods to reduce the hand vibration were also proposed and compared with each other. The results of the study were summarized as follows : The highest vibration level was recorded during trenching operation, resulting in a total average vibration of 11.5 m/s$^2$. Followings were 7.6 m/s$^2$ during rotary tillage and 7.0 m/s$^2$ for weeding. When exposed to these levels of vibrations three hours a day, the white finger syndrome is likely to appear in 4 years for trenching, 6.2 years for rotary tillage and 6.8 years for weeding operations. Isolation of hand vibration performed by a rubber pad, anti-vibration gloves, a handle anti-vibration device and engine mounts were respectively 15.7%, 16.5%. 26.1% and 27.0%, resulting in most effective methods of the handle anti-vibration device and engine mounts. A better performance of about 33.9% was achieved when both the handle anti-vibration device and engine mounts were used.

• Journal of Biosystems Engineering
• /
• v.16 no.3
• /
• pp.211-218
• /
• 1991

In this study, the break of the rotary blade which is occured from a stress concentration of the inside of blade by the outside impulsive load, is analyzed to 3-dimension used by the Freezing Photoelastic Method. These results are as follows. 1. The bending and compression stress are the greatest at the location of blade case. 2. The section area of 3cm-location from the blade case is the smallest, therefore, there are breaked 58% of all at this location and are proofed to the most danger section 3. The section area which by stress concentration of 3cm-location from blade case is caused by the production of blade, and it was higher danger of break than another location's. 4. In the location of 6cm and 9cm from the blade case, the bending stress has received a little and the section area has larger than another's, so it is not almost possible that the break at that location 5. In order to prevent of break, the external part which has contacted soil have to made tender for receiving a little stress and the internal part which received a large stress have to strengthen.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.19 no.1
• /
• pp.89-99
• /
• 2020

This study analyzed the load and the consumed power characteristics of a potato harvesting operation in a dry field. The potato harvesting operation was performed using an underground crop harvester mounted on an agricultural tractor with a rated engine power of 23.7 kW. The rotational speeds and the torque of the engine output shaft, rear axle, and power take-off (PTO) shaft were measured under various working conditions. The load spectrum and the consumed power were analyzed using the measured data. The results show that the consumed power of the rear axle increased as the working speed increased, while that of the PTO shaft decreased. The consumed power of the engine output shaft showed a similar trend with that of the PTO shaft, but the torque deviation was larger in the load spectrum. The results of previous studies were used to compare herein the consumed power and the load characteristics of the harvesting, rotary, and plow operations in a dry field. PTO and tractive power were highly consumed in the plow and rotary operations, respectively. The consumed power of the PTO shaft and the rear axle in the harvesting operation were 29-41% and 18-23% of the engine power, respectively. Compared to those in the rotary and plow operations, the engine power was relatively evenly distributed to the PTO shaft and rear axle in the harvesting operation.

• Journal of Biosystems Engineering
• /
• v.43 no.3
• /
• pp.185-193
• /
• 2018

Purpose: The purpose of this study was to analyze the performance factors of a rotary impact-type thresher to develop a sesame and perilla thresher, specifically to analyze the cut length of the stems and the threshing rates based on the relationship between the blade velocity and feeding speed. Methods: The materials were dried within a range of 12.3-13.0% to test the impact cut by bending. The cut lengths of the perilla and sesame stems were categorized in 6 ranges (~7.0, 7.1-10.0, 10.1-13.0, 13.1-16.0, 16.1-20.0, 20.1- (cm)). For testing the cut length and threshing rate, the upward-rotating blade velocity was varied as 11.0 m/s, 13.5 m/s, and 22.3 m/s. Feeding speeds were changed from 0.1 m/s to 2.2 m/s by the inverter connected to the feed motor. The feed rate and threshing rates without cover-casing were evaluated with the factors of thresher testing. Results: The mean cut length of the stem decreased as the blade velocity increased and/or the feeding speed decreased. As the feed rate increased up to 17.5 g/s, the cut length distributions showed no significant difference. The threshing rate was 98.9% for sesame, and flexible according to the blade velocity and feeding speed of the perilla. Conclusion: Feeding material too fast could produce longer cut stem segments, therefore, a feeding speed less than 2.2 m/s is recommended. A blade velocity of 13.5 m/s is preferable for both sesame and perilla with regard to cut length and threshing rate.

• Journal of Institute of Control, Robotics and Systems
• /
• v.17 no.1
• /
• pp.31-37
• /
• 2011

Recently gantry-type robot with 3 axes rectangular coordinates have been studied in the many industrial production equipment and machinery fields. To acquire a good handling and motion performance of this robot, reducing the settling-time and securing the accurate-transfer positioning under high-speed conditions should be required. However when robot is moved in high-speed, the large inertia of robot can lead to serious vibration of robot's head. The time-delayed control characteristics of this robot can also lead to tracking error. In this research, the analysis of the effects of higher order positional-profile is carried out to assure high-speed performance and stiffness specifications. To remove the residual vibration caused by kinematic coupling effect of dual-servo gantry, we develop a dual-servo gantry of rotary type that moving frame of x-axis rotates about z-axis. In order to decrease the tracking error, the 3 type lead-filter through system identification was applied respectively. From the experimental results, it was shown that zero-order series leader-filter has the best performance about tracking error and settling time.

• Proceedings of the Korean Society for Agricultural Machinery Conference
• /
• 2017.04a
• /
• pp.11-11
• /
• 2017

지속적인 고령화 추세에 따라 여성과 고령층의 노동력이 차지하는 비율이 높아지고 있어, 사용하기 편리한 소형농기계의 요구가 증가하고 있는 실정이다. 본 연구에서 사용한 소형 관리기는 정식 작업 전 경운, 정지 등 다양한 작업이 가능한 농기계이다. 본 연구에서는 소형 관리기에 토크 측정 시스템을 구성하였으며, 작업 중 가장 큰 부하를 받는 구굴 작업 부하를 측정하였다. 또한, 작업 시 가장 직접적으로 영향을 받는 PTO (Power Take Off) 기어의 부하 용량(load capacity)을 기어 해석 소프트웨어를 이용하여 분석하였다. PTO 기어의 부하 용량은 안전율, 피로수명을 대상으로 평가하였다. 측정된 부하 데이터는 변동 하중이므로, 부하 크기와 빈도수의 규칙적인 신호로 단순화하기 위하여 레인플로우 카운팅 방법을 사용하였으며, SWT (Smith-Watson-Topper) 방법을 이용하여 공칭 토크를 계산하였다. PTO 기어의 안전율은 ISO 6336, 피로 수명은 마이너 법칙(Miner rule)을 이용하여 계산하였다. PTO의 변속 단수 총 2단이며, 5개의 스퍼 기어로 구성되어 있다. 시뮬레이션 결과, 소형 관리기의 주행 속도 또는 PTO의 회전속도 증가에 따라 PTO에서 발생하는 평균 부하가 크게 나타났다. 또한 주행 단수 및 PTO 기어 단수가 증가할수록 기어의 안전율과 피로 수명이 감소하였으며, 특히 PTO 기어의 안전율은 접촉 응력에서의 안전율보다 굽힘 응력에서의 안전율이 급격하게 감소하였다. 소형 관리기의 PTO 수명은 주행 단수 2단, PTO 단수 2단 일 때 가장 적게 나타났다. 따라서 소형 관리기의 주행 속도와 PTO 회전 속도를 저속으로 작업하는 것이 PTO 기어의 수명에 더 유리할 것으로 판단된다.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.19 no.11
• /
• pp.42-48
• /
• 2020

The agricultural tractor is a multi-purpose vehicle, which is frequently used in the agricultural field. It must be highly reliable in terms of human safety. Design and analysis of agricultural tractors must be performed using actual agricultural workload to maintain high reliability. Additionally, the frequency with which various components and systems are used must also be taken into consideration. In this study, a tractor is built to measure its workload in the actual field. Further, the measured load was analyzed for various farming tasks. The range of ratios of consumed power to engine power was measured to be 42.6%-87.2%, 75.1%-97%, 26.5%-59.2% for a plow, rotary, and harvest tasks, respectively. The results were fed into a transmission simulation model to analyze the strength and life of the transmission components. We conclude that a more reliable product can be constructed by incorporating the transmission analyses using the actual load.