• Title/Summary/Keyword: Rotary Machinery

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Development of Localized Roots Type Medium-Vacuum Pump (루츠형 중진공펌프 국산화 개발)

  • Tak, Bong-Yeol;Kim, Byung-Duk;Yang, Hea-Gyeong;Han, Gi-Young;Lee, So-A
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.3
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    • pp.23-27
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    • 2011
  • Due to a roots type medium vacuum pump is operated in condition of $1{\sim}10^{-3}$ torr vacuum, it could be applied for production and process of industrial parts, such as precise processing, vaporization, enrichment, separation, casting, metaling, welding, transportation. Therefore, the demand of this pump is increasing nowadays in our industrial markets of semiconductor, electric, electronic, automobile, material, environmental and transporting industries. However, the pumps are almost imported, because the domestic pumps are inferior in fields of vacuum range as under $10^{-1}$torr, relevant techniques(design, fabrication, casting, test, etc.) to the imported ones. In this study, essential parts of the development pump are designed with using of CFD and 3D decodes, FEM for analysing strength and deformation, generated heat, vibration and noise control, and are casted with using of mechanochemistry techniques for decreasing of weights, increasing of heat resistances and abrasion durability of materials for pump caing and impellers especially. Besides, in order to achieve ultimate vacuum around $10^{-3}$torr, this pump is composed of 6 stages, among which 1st stage is operated separately from remained stages. Additionally, a test rig for prototype pumps(300$m^3/h$ and 2,500$m^3/h$) is designed and procured as to apply for multi-staged rootz type vacuum pump, with modification of the test method recommended by KS B 6314 "Positive-displacement oil-sealed rotary vacuum pumps".

Analysis of Engine Load Factor for a 78 kW Class Agricultural Tractor According to Agricultural Operations (농작업에 따른 78 kW급 농업용 트랙터 엔진 부하율 분석)

  • Baek, Seung Min;Kim, Wan Soo;Baek, Seung Yun;Jeon, Hyeon Ho;Lee, Dae Hyun;Kim, Hyung Kweon;Kim, Yong Joo
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.16-25
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    • 2022
  • The purpose of this study was to calculate and analyze the engine load factor of major agricultural operations using a 78 kW class agricultural tractor for estimating the emission of air pollutants and greenhouse. Engine load data were collected using controller area network (CAN) communication. Main agricultural operations were selected as plow tillage (PT), rotary tillage (RT), baler operation (BO), loader operation (LO), driving on soil (DS), and driving on concrete (DC). The engine power was calculated using the measured engine load data. A weight factor was applied to load factor for considering usage ratio according to agricultural operations. Weight factors for different agricultural operations were calculated to be 27.4%, 32.9%, 17.5%, 7.7%, 4.5%, and 10.0% for PT, RT, BO, LO, DS, and DC, respectively. As a result of the field test, load factors were 0.74, 0.93, 0.41, 0.23, 0.27, and 0.21 for PT, RT, BO, LO, DS, and DC, respectively. The engine load factor was the highest for RT. Finally, as a result of applying the weight factor for usage ratio of agricultural operations, the integrated engine load factor was estimated to be 0.63, which was about 1.31 times higher than the conventional applied load factor of 0.48. In future studies, we plan to analyze the engine load factor by considering various horsepower and working conditions of the tractor.

Research Trend in Screw Compressor Development (스크류 압축기의 연구개발 동향)

  • Lee, Dae-Young;Kim, Youngil;Nam, Leem Woo
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.151-158
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    • 1998
  • The screw compressor is first invented by a Swedish engineer, Alf Lysholm in 1934. Since then, the development of the screw compressor idea for industrial applications has been continued by the Swedish research organization Svenska Rotor Maskiner, often identified by its initials SRM. The first industrial application of the machine was marketed as an air compressor in the 1950s. The screw compressor which is a positive displacement type compressor compresses gases by the rotation of a pair of mating rotors. The operation of this compressor is entirely rotary and dynamically in balance. Also there is no need for any valve mechanism and there exists less mechanical wear between the parts compared to the conventional reciprocating compressors. Due to these prominent features, the screw compressor has been rapidly spread into the air compressor market replacing the conventional reciprocating compressors and begun to be applied as a refrigerant compressor since the 1960s. In this work, the operation principle of the screw compressor is described in brief and the major design parameters affecting the compressor performance are classified. The international research trend in screw compressor development is introduced and the current situation in our country is described.

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Development of a Process for Clean-Washed Rice Processing (I) - Mass Balance Analysis - (씻지 않은 쌀의 가공 공정 개발 (I) - 질량수지 분석 -)

  • 장동일;한우석;김동철;이상효
    • Journal of Biosystems Engineering
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    • v.24 no.4
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    • pp.317-324
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    • 1999
  • This study was conducted to decide several design criterion for clean-washed rice processing system development. A Computer simulation was used to predict and analyze the mass balances and moisture changes of the process of clean-washed rice processing system. The following results were obtained from this study. 1. In order to attain the processing capacity of 1,000kg/h of the clean-washed rice processing system, that of the system was designed as 1,400kg/h which was based on the safety factor of 40% and handling capability of mass variations occurred during processing. 2. It was analyzed that the proper time required for aqueous cleaning process should be within one minute. 2. It was analyzed that the proper time required for aqueous cleaning process should be within one minute. 3. The final moisture content of clean-washed rice was controlled being 15%(w.b.) for the sake of safe storage. 4. It was proven that the optimum drying time was three minutes for the clean-washed rice dried by a rotary dryer.

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The Design of a Linear Compressor Based on the Resonance Characteristics for the Air Conditioner (공진특성을 고려한 냉동/공조용 횡자속 선형압축기의 설계)

  • Hong, Yong-Ju;Park, Seong-Je;Kim, Hyo-Bong
    • 연구논문집
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    • s.34
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    • pp.39-46
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    • 2004
  • The compressors in the air conditioner have the role of the pressurization and circulation of the refrigerant. The hermetic reciprocating compressors driven by rotary motor have been used for the air conditioner. The linear compressor has very simple structure and enhancement in the efficiency in comparison to that of conventional reciprocating compressor. The linear compressors are widely used for the small cryogenic refrigerator (below 1 kW), such as the Stirling refrigerator and pulse tube refrigerator. In the cryogenic application, the pressure ratio of the linear compressor is below 1.5, but the linear compressor for the air conditioner should overcome the high pressure ratio and the large pressure difference between the each sides of the piston. The resonance characteristics of the linear compressor has the significant impacts on the power consumption. To minimize the power consumption, the linear compressor should be operated at the resonance point. In the resonance characteristics, the role of the mechanical and gas spring should be considered. In present study, the cycle of the analysis of the vapor compression refrigeration cycle with the different refrigerants (R134a, R4l0a, R600a) and the designs of the linear compressor are performed. The effects of the stiffness of the mechanical spring on the electromagnetic forces would be discussed. Finally, the results show the design specification of the linear compressor for the air conditioner.

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A Study on Dynamic Characteristics Analysis of Spindle Unit for Two-for-One Twister (투포원 연사기용 스핀들 유니트의 동특성 해석에 관한 연구)

  • Kim, Gwang-Yeong;Kim, Jong-Su
    • 연구논문집
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    • s.27
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    • pp.127-139
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    • 1997
  • Two-for-one twister is a kind of textile machine and makes special fancy yarn which is twisted two times per one revolution in order to increase tensile strength and wear resis-tance of yarn. Spindle mechanism has to be stable and continuous motion in high speed revolution, and then optimal design is necessary to analyze dynamic characteristics of spindle unit. Spindle unit is consist of blade and rotary disc that are cylindrical body of revolution. For analysis of the dynamic characteristics of spindle unit, transfer matrix method is used and a numerical code SPINDLE also. Torsion and natural bending frequency of the spindle unit are examined. Its displacement mode is studied in function of variable revolutions.

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Analysis on the Operational Characteristics of the Combined Generation System with Power Storage Apparatus that Apply Microcontroller

  • Lim, Jung-Yeol;Yoon, Seok-Am;Cha, In-Su
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.12B no.1
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    • pp.24-30
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    • 2002
  • The developments of the solar and the wind power energy are necessary since the future alternative, energies that have no pollution and no limitation are restricted. Currently power generation system of MW scale has been developed, but it still has a flew faults with the weather condition. In order to solve these existing problem combined generation system of photovoltaic(400W) and wind power generation system(400W) was suggested. It combines wind power and solar energy to have the supporting effect from each other. However, since even combined generation system cannot always generate stable output with ever-changing weather condition, power storage apparatus that uses elastic energy of spiral spring to combined generation system was also added far the present study. In an experiment, when output of combined generation system gets lower than 12V(charging voltage), power was continuously supplied to load through the inverter by charging energy obtained from generating rotary energy of spiral spring operates in small scale generator.

A Study on the Energy Saving Type Pneumatic System Characteristics (에너지 절약형 공기압 시스템 특성에 관한 연구)

  • Kim, Hyeong-Ui;Kim, Dong-Su;Gang, Bo-Sik;Seong, Baek-Ju
    • 연구논문집
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    • s.25
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    • pp.91-98
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    • 1995
  • Recently, improving the energy efficiency of a pneumatic system and reducing the consumption of compressed air were a concern of scholars at domestic and abroad. The using fields of a pneumatic system are widely used in factory automation of manufacturing line, chemical factories with explosiveness danger and petroleum industries etc. In particular, pneumatic cylinder is applied to feeding work of workpiece. jig tools and press mechanism, reciprocation and rotary motion with rack and pinion. In this study, the experimental apparatus consisted to pneumatic cylinder, dual supply pressure regulator and solenoid valve. The dual supply pressure regulator connected to outlet port of solenoid valve. The supply pressure($4.5kg_f/cm^2$) of compressed air goes into the rodless chamber 1 to drive the piston rod forward which is named working stage. The supply pressure ($2kg_f/cm^2$) of compressed air goes into the rod chamber 2 to drive the piston rod backward which is named no-working stage. Accordingly, the research results of this study can be obtained to Energy-Saving Effects of the compressed air about 35%.

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Development of Infrared Telemeter for Autonomous Orchard Vehicle (과수원용 차량의 자율주행을 위한 적외선 측거 장치개발)

  • 장익주;김태한;이상민
    • Journal of Biosystems Engineering
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    • v.25 no.2
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    • pp.131-140
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    • 2000
  • Spraying operation is one of the most essential in an orchard management and it is also hazardous to human body. for automatic and unmanned spraying , an autonomous travelling vehicle is demanded. In this study, a telemeter was developed using infrared beam which could detect trunks and obstacles measure distance and direction from the vehicle travelling in the orchard. The telemeter system was composed of two infrared LED transmitters and receivers, a beam scanning device for continuous object detection , two rotary encoders for angle detector, and a beam level controller for uneven soil surface. The detected distance and direction signal s were sent to personal computer which made for the system display the angular and distance measurements through I/O board. According to a field test in an apple farm, the system detected up to 10m distance under 12 V of transmitted beam intensity, however, it was recommended that the proper beam transmit intensity be 7 v at the 10 m distance, because of the negative effect to human body at 12 V. The error rate of this system was 0.92 % when the actual distance was compared to measured one. The system was feasible at the small error rate. The developed telemeter system was an important part for autonomous travelling vehicle provided the real time object recognition . A direction control system could be constructed suing the system. It is expected that the system could greatly contribute to the development of autonomous farm vehicle.

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Study on a Implement Control System for Agricultural Tractors (농용 트랙터용 작업기 승.하강 제어시스템에 관한 연구)

  • ;;;;J. Y. Lee
    • Journal of Biosystems Engineering
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    • v.27 no.6
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    • pp.521-528
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    • 2002
  • Rotary and plow implements are mainly utilized for the tillage operation in Korea, and a implement control system for agricultural tractors was designed and fabricated to improve the working accuracy and efficiency. The control system was composed of three units: 1) sensors fur detection of angle of liftarm, draft force, engine rpm, tillage depth and so on, 2) a controller, and 3) hydraulic circuits, which included solenoid valves and so on, for operation of three point linkage and implements. The control system can control the speed(high and low speed) of implements by adjusting input flow rates of the hydraulic cylinder which was controled by two speed valve, which was composed of a solenoid valve and a orifice. Indoor experiments were conducted to evaluate response characteristics of the designed implement control system under experimental conditions of various engine nm, two kinds of input flow rates of the cylinder and some input frequency. The results of experiments showed the response characteristics sufficient to use as the implement control system fur agricultural tractors.