• Title/Summary/Keyword: Rotary Machine

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Development of an Accuracy Simulation Technology for Mechanical Machines (기계장비 정밀도 시뮬레이션 기술 개발)

  • Park, Chun-Hong;Hwang, Joo-Ho;Lee, Chan-Hong;Song, Chang-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.259-264
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    • 2011
  • Authors are carrying out a national project which develops an accuracy simulation technology of mechanical machines to predict the stiffness and accuracy of machine components or entire machine in the design stage. Analysis methods in this technology are generalized to achieve the wide applicability and to be utilized as a web based platform type. In this paper, outline of the project such as concept, aim and configuration is introduced. Contents of the research are also introduced, which are composed of four main research fields; structural dynamics, linear motion analysis, rotary motion analysis and control and vibration analysis. Finally, a future plan is presented which is made up with three stages for the advance toward an ultimate manufacturing tools.

A FPGA Implementation of a Rotary Machine Receiver with Detecting a Header on the Asynchronous Serial Communication System (비동기 방식의 직렬통신 시스템에서 헤드 검출 기능을 가진 회전기용 리시버의 FPGA 구현)

  • Kang, Bong-Soon;Lee, Chang-Hoon;Kim, In-Kyu;Ha, Ju-Young;Kim, Ju-Hyun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.9 no.1
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    • pp.88-94
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    • 2005
  • This paper presents the design and implementation of a receiver operating between a rotary machine encoder and DSP. The receiver connects with the encoder using 1 bit serial data and DSP using 16 bits bus line. The receiver and encoder use the different operating frequency each other. We suggest a new apparatus and method of synchronized code for header detection in 1bit serial communication. The system operating frequency can be changed into 20MHz or 60MHz by using the external port such as 'clk_select'.

Study on the Model based Control considering Rotary Tillage of Autonomous Driving Agricultural Robot (자율주행 밭농업로봇의 로터리 경작을 고려한 모델 기반 제어 연구)

  • Song, Hajun;Yang, Kyon-Mo;Oh, Jang-Seok;Song, Su-Hwan;Han, Jong-Boo;Seo, Kap-Ho
    • The Journal of Korea Robotics Society
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    • v.15 no.3
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    • pp.233-239
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    • 2020
  • The aims of this paper is to develop a modular agricultural robot and its autonomous driving algorithm that can be used in field farming. Actually, it is difficult to develop a controller for autonomous agricultural robot that transforming their dynamic characteristics by installation of machine modules. So we develop for the model based control algorithm of rotary machine connected to agricultural robot. Autonomous control algorithm of agricultural robot consists of the path control, velocity control, orientation control. To verify the developed algorithm, we used to analytical techniques that have the advantage of reducing development time and risks. The model is formulated based on the multibody dynamics methods for high accuracy. Their model parameters get from the design parameter and real constructed data. Then we developed the co-simulation that is combined between the multibody dynamics model and control model using the ADAMS and Matlab simulink programs. Using the developed model, we carried out various dynamics simulation in the several rotation speed of blades.

Development of Rotary Transfer Forming Device for Process Reduction in Forming (프레스 공정 단축을 위한 회전식 트랜스퍼 성형장치 개발)

  • Kim, Seung-Gi;Youn, Jae-Woong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.5
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    • pp.413-420
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    • 2014
  • Although the transfer forming process has various advantages, it is also inefficient for the use of multiple press machines, especially for small part sizes. In this study, a new forming process was proposed to use multiple tandem dies in a single press machine. A rotary transfer forming device was developed to combine the advantages of the progressive and transfer forming process. In this study, a detailed forming process using this device was analyzed, and the device was designed to perform four series of tandem forming processes in a single press. In order to analyze the feasibility of this forming process, simple forming dies were made. As a result, the position accuracy was 4 arcsec, and the forming speed reached up to 20 strokes per minute. It is thought that this rotary transfer forming device can help to save initial setup costs through the more efficient use of space in a press machine.

The Cutting Characteristics of Rotary Tools Using Regression Analysis (회귀분석법을 이용한 로타리 공구의 절삭 특성)

  • 심승천;장성민;맹민재;정준기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.105-110
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    • 2004
  • This paper deals with the study of feasibility of rotary carbide tools in the machining of aluminium alloy. A rotary tool holder was designed and manufactured for this work. Experiments were performed using Taguchi methods and regression analysis to analyse the influence of various factors and their interactions on the cutting characteristics of rotary carbide tools during machining. The cutting force is influenced the most featly at the inclination angle. The surface roughness is influenced distinctly at depth of cut. It deduced an equation to predict cutting force and surface roughness. Hence, it could be concluded here that the proposed model agrees with the experimental data satisfactorily.

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The Abnormal Condition Monitoring of Rotary Compressor using Acoustic Emission (AE 신호를 이용한 회전형 압축기의 이상상태 감시)

  • Lee Kam-Gyu;Jung Ji-Hong;Kim Jeon-Ha;Kang Myung-Chang;Kim Jeong-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.118-123
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    • 2004
  • The compressor has one of important roles in refrigeration cycle and it determines refrigeration efficiency and quality This paper aims to monitor rotary compressors for room air conditioners by using Acoustic Emission(AE) technique. The reliability of rotary compressors has been evaluated through visual inspection on them after long term test. This paper describes methods for acquisition and processing AE raw signal to monitor the state of rotary compressor. A detecting method of abnormal compressor in real time is suggested and special-purpose monitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor at low cost.

Forming Process of the Automotive TDS (Tube Drive Shaft) by the Rotary Swaging Process (자동차용 중공드라이브 샤프트의 성형공정 연구)

  • 임성주;이낙규;오태원;이지환
    • Transactions of Materials Processing
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    • v.12 no.6
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    • pp.558-565
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    • 2003
  • Rotary swaging is one of the incremental forming process which is a chipless metal forming process for the reduction of cross-sections of bars, tubes and wires. In the present work, the rotary swaging machine and dies were designed to investigate the formability of TDS(Tube Drive Shaft) used in automotive industry. The process variables such as the speed of forming, the shape of the formed materials and the reduction of area were also estimated to study experimental analyses of rotary swaging process using the materials of 34Mn5 and S45C. From experimental results, it was found that the process variables affected the quality of TDS in terms of hardness, the precision of products and the surface roughness. The hardness after swaging approved to be Increased with the increase in the reduction of diameter. And it was found that the grain size became smaller and the elongated grains were formed in the axis direction.

Development of One-Piece Manufacturing Process for Automotive Cowl Cross Bar Using Rotary Swaging (회전 스웨이징을 이용한 자동차용 카울크로스바의 일체화 제조공정 개발)

  • Kim, H.S.;Youn, J.W.
    • Transactions of Materials Processing
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    • v.25 no.5
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    • pp.332-337
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    • 2016
  • The automobile cowl cross bar which is a backbone frame part holding electrical and air conditioning components inside the cockpit module has been designed with more complex geometries recently due to demands of its enhanced functions and reduced weight of frame parts. The traditional manufacturing process using welding between tubes with different diameters shows several problems such as poor mechanical characteristics and appearance, etc. Therefore, in this study, one-piece manufacturing processes which can eliminate the welding process were developed by applying the rotary swaging process. CAE analyses were conducted to examine the feasibility of the process and prototypes were manufactured by using a rotary swaging machine with 4 split rotating dies and 12 head rollers. Bending tests of the manufactured prototypes confirmed that the rotary swaging process gives better mechanical properties comparing with the conventional processes.

Data Acquisition and Analysis of a Measuring Machine for Marine Engine′s Cams (선박 엔진용 캠 전용 측정기의 데이터 취득 및 해석)

  • 강재관;이경휘
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.160-166
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    • 2002
  • In this paper, data acquisition and analysis of a measuring machine for marine engine's cams is discussed. A rotary encoder and linear scale of the machine to measure angular and linear displacement respectively are interfaced to the PC via encoder board with 2 channels. The design and measuring data are interpolated by cubic spline curves to compute the precision error which is defined by the maximum and minimum distances between two curves. The minimum zone fit of ISO is employed to evaluate the geometric deviation. The developed system takes only 5 minutes to measure and analyze while the CMM takes over 1 hours even with a skilled operator.

Design of 4-axes Milling Machine for Underwater Milling of Nuclear Reactor Parts (원자로 부품의 수중 밀링 가공을 위한 4축 밀링 머신의 설계)

  • 이동규;이기용;김성균;이근우;박진호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.351-354
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    • 2003
  • A new milling machine was designed and manufactured for underwater cutting of rotary specimen racks(RSR) used in the Korea Research Reactor. To cut out intermediate level radioactive stainless steel parts from RSR effectively and safely, the machine was designed to be operated in four directions of X, Y, Z axes and a rotation upon Z axis. The stress and displacement of main frame were simulated by using a structural analysis tool(Design Space) and the pressure of clamping device was evaluated.

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