• Title/Summary/Keyword: Rotary Fatigue Test

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FATIGUE TEST TO THE BLADES AXLE OF ROTARY TILLER

  • Mao, Hanping;Chen, Cuiying
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.291-296
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    • 1993
  • Taking a bledes axle of rotary tiller as a example, this paper discusses influences of four loading essential factors, which are strengthened amplitude, cycle times, loading sequence and loading frequency. in fatigue life. Determination principles of above four factors and monitoring methods of fatigue damage by local strain are dealt with. The actual field testing check of farm machinery is rapidly simulated by laboratory program fatigue test can shorten the period of development and improvement of a product. In the time of in-door simulation test, damage monitoring and four loading essential factors, which are strengthened amplitude , cycle times, loading sequence and loading frequency, have to be dealt with . If these problems are solved successfully, it is possible to accelerated test speed, reduce costs and manhours, and raise accuracy of test result. However strengthening method, loading pattern and influence of loading frequency on test result have not so far been discu sed systematically, damage monitoring is even more a difficult problem. Authors have studied above problems with the object of blades axle of rotary tiller.

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The Study on the Fatigue Life Prediction on Wheels through CAE (CAE를 이용한 자동차용 휠(wheel)의 피로수명 예측기법 연구)

  • 김만섭;고길주;김정헌;양창근;김관묵
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.117-122
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    • 2004
  • The fatigue life in wheels was predicted by simulating the experimental method using Finite-Element analysis. Based on a high frequency fatigue property, calculations of the stresses in wheels were performed by simulating the rotating bending fatigue test. Wheels made of an aluminum alloy(A356.2) were tested using a bending fatigue tester. Results from bending fatigue test showed a linear correlation between bending moment and stress amplitude. Consequently, Finite-Element calculations were performed by a linear analysis. In order to find stress-cycles curves, spoke parts of wheel were tested using a rotary bending fatigue tester. Also, highly accurate Finite-Element analysis requires regression lines and confidence intervals from these results. In conclusion, if the fatigue data related to the material and manufacturing procedure are reliable, the prediction on fatigue lift in wheels can be carried out with high accuracy.

A Study on the Fatigue Properties of Ti-Ni Shape Memory Alloys (Ti-Ni계 형상기억 합금의 피로특성에 관한 연구)

  • S.Y Kim;S. Miyazaki
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.5
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    • pp.482-490
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    • 1997
  • The effects of strain amplitude. test temperature and stress on the fatigue properties for Ti-Ni wires were investigated using a rotary bending fatigue tester specially designed for wires. The fatigue test results were discussed in connection with the static tensile properties. The DSC measurement was conducted after fatigue test in order to clarify the change of transformation behavior due to the progress of fatigue. Under the temperature below or near the Af, the strain amplitude($\varepsilon_a$)-failure life (Nf) curve showed to be composed of three straight lines with two turning points. Of the 2 turning points, the upper one was coincident with the elastic limit strain and the lower one with the proportional limit strain. With rising of the test temperature above Af, the pattern of $\varepsilon_a$-Nf curve changed gradually to composition of 2 straight lines. The $\varepsilon_a$-Nf curve shifted depending on test temperature. In the short and medium life zones, the higher the temperature was, the shorter the fatigue life. However, in the long life zone, above the Af temperature, the fatigue life was not affected by the temperature. The transformation enthalpy measured after fatigue test was dependent on Nf, $\varepsilon_a$, and test temperature.

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Evaluation of Tractor PTO Severeness during Rotary Tillage Operation (로타리 경운작업 시 트랙터 PTO 가혹도 평가)

  • Kim, Yong-Joo;Chung, Sun-Ok;Choi, Chang-Hyun;Lee, Dae-Hyun
    • Journal of Biosystems Engineering
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    • v.36 no.3
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    • pp.163-170
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    • 2011
  • Analysis of load on major parts of the tractor power drive line is critical for efficient and optimum design of a tractor. The purpose of this study was to evaluate severeness of the tractor PTO driving axle during rotary tillage operation. First, S-N (stress vs. number of cycle) curve of a PTO driving gear was obtained through the fatigue life test using a PTO dynamometer. Second, PTO severeness was evaluated during rotary tillage operation. Torque measurement system was constructed with strain-gauge sensors to measure torque of a PTO axle, an I/O interface to acquire the sensor signals, and an embedded system to calculate severeness. The severeness of PTO was analyzed using measured torque data during rotary tillage. In the PTO gear life fatigue test, breakage time and bending stress of the gear were measured by tooth widths and torque change during the fatigue life test. The S-N curve showed a good linear relationship between bending stress and number of cycle (life) with a coefficient of determination of 0.97. For PTO severenss evaluation, rotary tillage operations were conducted at two PTO rotational speeds (level-1, level-2) under different paddy and upland field sites with different soil conditions. Results of averaged relative severeness for PTO level-1 and PTO level-2 were 1.96 and 3.34, respectively, at paddy field sites, and they were 1.36 and 2.51, respectively, at upland field sites. The results showed that the PTO driving axle experienced more severe load during rotary tillage at paddy fields than at upland sites, and relative severeness was greater at the higher PTO rotational speed under all of the soil conditions.

The Effect of Fatigue Crack Behavior on the Variable Depth of Micro Hole Defects in SM20C at the Symmetric Position (대칭위치에 존재하는 미소원공결함의 깊이변화가 SM20C의 피로균열거동에 미치는 영향)

  • 송삼홍;김성태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.856-860
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    • 2002
  • The main objective of this study is to consider the effect of fatigue crack behavior on the variable depth of micro hole defects in SM20C at the symmetric position. The fatigue crack propagation test is performed by rotary bending fatigue test machine. The relationship between crack length(2a), cycles(N) and crack growth rate(da/dN) are investigated in this study. The result from the rotary bending fatigue test under the applied stress at 250MPa turned out that the fatigue life illustrated almost constant when the depth of symmetric micro hole deflects is both part A and B at the hope depth(h) = 0.5mm.

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The Evaluation of Fretting Fatigue Behavior on Rotary Bending Fatigue for Railway Axle Material (회전굽힘 피로 하에서의 철도 차축재료 프레팅 피로거동 평가)

  • Choi, Sung-Jong;Kwon, Jong-Wan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.74-82
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    • 2010
  • Fretting damage can be observed in automobile and railway vehicle, fossil and nuclear power plant, aircraft etc. In the present study, railway axle material RSA1 used for evaluation of fretting fatigue life. Plain and fretting fatigue tests were carried out using rotary bending fatigue tester with proving ring and bridge type contact pad. Through these test, the following results are obtained: 1) it is found that the fretting fatigue limit of standard specimen decreased about 37% compared to the plain fatigue limit. 2) The early crack of Shinkansen type specimens initiated in contact area and final fractured below samp=214 MPa. 3) The early crack of all TGV type specimens initiated in rounded area and fractured. 4) Tire tracks and rubbed scars were observed in the oblique crack region and fatigue crack growth region of fracture surface. 5) The wear debris is observed on the contact surface, and oblique cracks at an earlier stage are initiated in contact area. These results can be used as useful data in a structural integrity evaluation of railway axle.

Cyclic fatigue resistance tests of Nickel-Titanium rotary files using simulated canal and weight loading conditions

  • Cho, Ok-In;Versluis, Antheunis;Cheung, Gary S.P.;Ha, Jung-Hong;Hur, Bock;Kim, Hyeon-Cheol
    • Restorative Dentistry and Endodontics
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    • v.38 no.1
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    • pp.31-35
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    • 2013
  • Objectives: This study compared the cyclic fatigue resistance of nickel-titanium (NiTi) files obtained in a conventional test using a simulated canal with a newly developed method that allows the application of constant fatigue load conditions. Materials and Methods: ProFile and K3 files of #25/.06, #30/.06, and #40/.04 were selected. Two types of testing devices were built to test their fatigue performance. The first (conventional) device prescribed curvature inside a simulated canal (C-test), the second new device exerted a constant load (L-test) whilst allowing any resulting curvature. Ten new instruments of each size and brand were tested with each device. The files were rotated until fracture and the number of cycles to failure (NCF) was determined. The NCF were subjected to one-way ANOVA and Duncan's post-hoc test for each method. Spearman's rank correlation coefficient was computed to examine any association between methods. Results: Spearman's rank correlation coefficient (${\rho}$ = -0.905) showed a significant negative correlation between methods. Groups with significant difference after the L-test divided into 4 clusters, whilst the C-test gave just 2 clusters. From the L-test, considering the negative correlation of NCF, K3 gave a significantly lower fatigue resistance than ProFile as in the C-test. K3 #30/.06 showed a lower fatigue resistance than K3 #25/.06, which was not found by the C-test. Variation in fatigue test methodology resulted in different cyclic fatigue resistance rankings for various NiTi files. Conclusions: The new methodology standardized the load during fatigue testing, allowing determination fatigue behavior under constant load conditions.

Cyclic fatigue test on different rotary NiTi files and handling methods

  • Kim, Jae-Kwan;Kim, Eui-Seong
    • Proceedings of the KACD Conference
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    • 2003.11a
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    • pp.599-599
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    • 2003
  • Endodontic rotary NiTi(Nickel-Titanium) files have several advantages, but they also have some problems. Fracture of instrument is the one of the problems. Cyclic fatigue fracture may not give a previous sign(ex, bending or distortion of the files) before it happen. It is affected by various factors. This study investigated time which takes for cyclic fatigue fracture to happen and fracture patterns with regard to different NiTi files and pecking motion.(omitted)

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The Research of Fatigue-Crack Initiation and Propagation for S35C Steel (S35C강의 피로균열 발생 및 진전에 관한 연구)

  • 진영준
    • Journal of the Korean Society of Safety
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    • v.16 no.1
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    • pp.31-36
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    • 2001
  • Surface crack growth characteristics and influence of the stress amplitude in rotary bending fatigue test were evaluated for annealed S35C steel, and than fractal dimensions of fatigue crack paths estimated using the box counting method. The following results that will be helpful to understand the fatigue crack growth mechanism were obtained. (1) Crack growth rate ds/dN and db/dN (s : half crack length at the surface crack, b : crack depth) depended on stress amplitude (${\Delta}{\sigma}/2$), stress intensity factor range (${\Delta}K_A, {\Delta}K_C$) and crack length. (2) At the effect area of 0.3 mm hole notch (s<0.5 mm) crack growth rate did not depend on these factors. (3) The fractal dimensions (D) increased with stress amplitude (${\Delta}{\sigma}/2$) but decreased with cyclic number.

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A Study on the Optimum Shot Peening Condition for Al7075-T6 (AL7075-T6의 최적 쇼트피닝 조건에 관한 연구)

  • Jeong,Seong-Gyun;Kim,Tae-Hyeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.7
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    • pp.63-68
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    • 2003
  • Shot peening process is most often used to improve the fatigue properties of metal parts, In order to achieve an optimum, repeatable, and reliable fatigue enhancement from the shot peening process, the important shot peening parameters must be optimized, In this paper, the optimum peening intensity(Almen intensity) condition is investigated by experiment. Rotary bending fatigue test has been adopted to investigate the effects of optimum peening on the fatigue characteristics, Experimental results show that the fatigue strength and fatigue life has been tremendously increased by optimum-peening treatment. However, the fatigue strength and fatigue life has been decreased by under or over peening.