• Title/Summary/Keyword: Room temperature spray

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Analysis of Temperature Distributions in Spray Coating Room (스프레이 코팅 룸의 온도분포 해석)

  • Kim, Nam Woong;Kim, Sung-Yong;Kim, Kug Weon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.7667-7671
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    • 2015
  • Recently, Zinc coating is often used with environment friendly features and high performance. Generally The coating temperature is one of main factors for determining coating thickness and coating ability, so the optimal coating temperature is strongly required. In this paper, the thermo-flow simulation considering the air flow inside the coating rooms for analyzing the temperature distributions of Zinc spray coating room was performed. Two spray coating rooms, preheating room and drying room were all modeled by SolidWorks program and the temperature distributions were analyzed by Flow simulation program. The analysis results were verified with the measured data by thermal image camera. The characteristics of temperature distributions of the first spray room and the second spray room were understood and the results showed that the temperatures of two spray coating room were low compared with the target temperature $25^{\circ}C$. To the exclusion of heater addition, the simulation with all the same conditions exclusive the exhaust fan was performed, which showed that the temperatures of the first and the second spray rooms increased by $6.2^{\circ}C$ and $5.8^{\circ}C$. This analysis can be applicable for designing a new spray coating room for improving performance.

Characteristics of Impinging Diesel Spray on the Heated Flat Wall in High Temperature and High Pressure Environments (고온.고압 환경에서 가열평판에 충돌하는 디젤분무의 특성)

  • Im, Gyeong-Hun;Lee, Bong-Su;Kim, Jong-Hyeon;Gu, Ja-Ye
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.5
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    • pp.627-633
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    • 2001
  • Characteristics of a diesel spray impingement with the variation of ambient temperature, wall temperature and ambient pressure were investigated through shadowgraphy method by using high speed camera. The radial penetration of spray was increased with ambient temperature and wall temperature. It is resulted from the decrease of ambient gas density caused by the increase of temperature. The height of spray was also increased with ambient temperature and wall temperature, because the height of stagnate region is noticeably increased, although height of wall jet vortex is decreased. At the same ambient pressure, the area ratio of impinging spray of room temperature environment to high temperature environment was increased, as the temperature difference between room temperature and high temperature increases. And the increment of area ratio was higher at low ambient pressure than high ambient pressure.

The Behavior Characteristics of Diesel Impinging Spray on the Room Temperature Impinging Disk (상온 충돌판에서의 디젤 충돌 분무의 거동 특성)

  • Cha, K.J.;Se, G.I.;Kim, D.J.
    • Journal of ILASS-Korea
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    • v.1 no.4
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    • pp.24-31
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    • 1996
  • This study addresses the behavior characteristics of diesel spray injected on the impinging disk with the room temperature. The models of impinging spray are the stick, the reflect and the wall jet model In the initiative of the fuel injection the impinging spray was the reflect model. because the momentum of droplets was very large. This model developed to the wall jet model according to the time approaches. On the low temperature disk the fuel film was made by the attachment of the droplets with low Weber number. The thickness of impinging spray was increased when the disk approached to the nozzle tip. Mathematical analysis for calculation with the behavior of impinging spray have to consider the reflecting effect and the influence of the fuel film.

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The Experimental Study of Atomization Characteristics of Gasoline Spray Impinging on Glow Plug

  • Moon, Young-ho;Oh, Young-taig
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.270-278
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    • 2002
  • In order to reduce the exhaust emissions of a spark ignition engine, it is important not only to improve the catalyst conversion efficiency, but also to directly reduce the engine-out exhaust emissions during a cold starting of the engine and warm up periods. The purpose of this study is to evaluate feasibility of a glow plug for an early fuel evaporator. In order to promote atomization, gasoline is injected on the glow plug with room temperature(20$\^{C}$) and high temperature(250$\^{C}$). To analyze the spray behavior characteristics, a PMAS is used to measure the SMD and the dropsize distribution of an impinging spray and a free spray. Results show that the evaporation rate of the impinging spray on the high temperature surface of the glow plug was higher than that of the free spray on the room temperature surface.

Numerical Analysis of Natural Convection inside Spray Coating Room on Temperature Distributions (자연대류를 고려한 스프레이 코팅 룸에서의 온도분포 해석)

  • Kim, Nam Woong;Kim, Bo-Seon;Kim, Kug Weon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.8
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    • pp.425-430
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    • 2019
  • Zinc coatings are widely used because of their environmental friendliness and high performance. In general, the coating temperature is a major factor in determining the coating layer thickness and coating quality. In the case of a zinc coating, a uniform and appropriate coating temperature is required. In this study, a thermal flow simulation of the air flow was performed to analyze the temperature distribution of a zinc spray coating room in a natural convection state. Using SolidWorks, modeling was performed for two spray coating rooms, a preheating room, and a drying room, and a thermal flow coupled analysis was performed using ANSYS-FLUENT. As a result of the analysis, the temperature distribution characteristics in the spray coating rooms were determined. It was found that the present temperature was below the target temperature of $25^{\circ}C$. Simulations were conducted for two different boundary conditions (one with a heater added and another with the open part closed). The simulation results show that the method of closing the open part is better than adding the heater.

A study on the spray characteristics of hydrocarbon-fuels with viscosity variations (점도변화에 따른 탄화수소계 연료의 분무특성에 관한 연구)

  • Lee, Yong-Il;Han, Jae-Seob
    • Journal of ILASS-Korea
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    • v.6 no.3
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    • pp.23-31
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    • 2001
  • An experimental study was carried out to understand the spray characteristics of three kinds(kerosene, heating oil & diesel) of hydrocarbon-fuels. Fuel temperature and injection pressure were main variables in the experiment. Fuel Temperature was changed to obtain various levels of fuel viscosity. Spray angle and spray length were measured by using LVS(Laser Vapor Screen) photographs. 1D PDPA system was used to measure droplet size & droplet velocity. In room temperature, spray characteristics of three kinds of fuels were good, especially in case the fuel injection pressure was more than $6Kgf/cm^2$ It was also found that spray characteristics were poor in case fuel kinematic viscosity was more than 5cSt.

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Fabrication of Hydroxyapatite-coated Zirconia by Room Temperature Spray Process and Microstructural Change by Heat-treatment (상온 분사법에 의한 수산화아파타이트 코팅 지르코니아의 제조 및 미세구조에 미치는 열처리 효과)

  • Lee, Jong Kook;Eum, Sangcheol;Kim, Jaehong;Jang, Woo Yang
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.1
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    • pp.17-23
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    • 2015
  • Hydroxyapatite coatings were fabricated by a room temperature spray method on zirconia substrates and the influence of heat-treatment on their microstructure was also investigated. Phase composition of coated hydroxyapatite films was similar to the starting powder, but the grain size of hydroxyapatite particles was reduced to the size of nano-scale about 100 nm. Grain size, particle compactness, and adhesiveness to zirconia of hydroxyapatite coatings were increased with heat-treatment temperature, but some of cracks by heat-treatment above $1100^{\circ}C$ were initiated between hydroxyapatite coatings and zirconia substrate. Heat-treated hydroxyapatite layers show the dissolution in SBF solution for 5 days. Hydroxyapatite-coated specimen heat-treated at $1100^{\circ}C$ for 1 h has a good biocompatibility, which specimen induced the nanocrystalline hydroxyapatite precipitates on the coating surface by the immersion in SBF solution for 5 days.

High Temperature Wear Behavior of Plasma-Sprayed Zirconia-Alumina Composite Coatings (플라즈마 용사된 알루미나-지르코니아 복합체의 고온 마모.마찰 거동)

  • 김장엽;임대순;안효석
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.33-38
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    • 1996
  • High temperature wear behaviors of plasma-sprayed ZrO$_{2}$-$Y_{2}O_{3}$ composite coatings were investigated for high temperature wear resistance applications. The composite powders containing 20, 50, 80 vol% of alumina for plasma spray were made by spray drying method. Wear tests with composite coated specimens were performed at temperature ranges from room temperature to 800$^{\circ}$C. Wear tests were also carried out with heat treated specimens at room temperature. The microstructural change of coatings and the worn surface were examined by SEM and XRD. Sharp increase of wear loss at high temperature wear test was observed in specimens containing 50 and 80 vol% alumina. Similar trend was observed in the heat treated coatings. The measured residual stress was increased with increased alumina contents and heat treating temperatures. Residual stress induced during heat treatment appeared to be responsible to the observed harmful effect of alumina additions on the high temperature wear.

Effect of MoS$_2$ and $Fe_2O_3$ Additives on the Tribological Behavior of the Plasma Sprayed Zirconia Based Coatings (MoS$_2$$Fe_2O_3$ 첨가제가 지르코니아계 용사코팅층의 마모마찰 특성에 미치는 영향)

  • 신종한;임대순;안효석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.93-99
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    • 1997
  • High Temperature wear behavior of plasma sprayed ZrO$_2$ and MoS$_2$, $Fe_2O_3$ coatings were investigated for high temperature wear resistance applications. The MoS$_2$, $Fe_2O_3$ added powders containing 2.5, 5.0, 7.5, 10.0 mol% of $MoS_2$, $Fe_2O_3$ for plasma spray were made by spray drying method. Wear test were performed at temperature ranges from room temperature to 600$\circ$C. The microstructural change of coatings and the worn. surface were examined by SEM and XRD. In ZrO$_2$ coating, the coefficient of friction and wear amount of room temperature to 400$\circ$C was increased with temperature and decreased with temperature over 400$\circ$C. The coefficient of friction and wear amount of MoS$_2$ added coatings were increased with temperature, but those of $Fe_2O_3$ added coatings had lower coefficient of friction and higher wear resistance than ZrO$_2$ coating.

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Cooling Energy Saving System using Solar Heat Protection Dvices (일사차단용 설비를 이용한 냉방 에너지 절약 방안)

  • Jeong, Ky-Bum;Choi, Sang-Gon
    • Journal of the Korean Solar Energy Society
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    • v.30 no.3
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    • pp.108-115
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    • 2010
  • Global warming and heat island make the outdoor air temperature ascend. Tall office buildings are covered with glass window facades as a design aspect and the portion of window area to facade area is increasing. Hence, cooling load for solar radiation passing through glass window is rising. Cooling air to a certain room is supplied equally despite the face of the room in most office buildings. Especially, the west part of the office cannot maintain the required temperature that occupant needs because of the solar heat coming through windows.?In this study, we projected the water spray system to reduce the solar heat transfer and to reflect the solar ray through windows. We perform the experiments to evaluate the performance of the solar heat protection devices. We measured the room temperature of two separated office rooms for solar heat control devices. The investigation's results show that the water spray system is sufficient to the coated glass and the venetian blinds for the decrease of the solar heat inflow.