• 소성∙가공
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• 제4권3호
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• pp.233-244
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• 1995

Rolling force in the direct rolling(or twin-roll strip continuous casting) process fo semi-solid material has been computed using rigid-viscoplastic finite element method. Temperature distributions for calculations of rolling force and roll deformation are obtained from thermofluid analysis. Three dimensional roll deformation analysis has also been performed by using commercial package ANSYS. From the results, behavior of metal flow, rolling force and roll deformation have been investigated according to the process conditions of semi-solid direct rolling.

• 소성∙가공
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• 제17권1호
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• pp.68-72
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• 2008

In order to investigate the evolution of strain states during screw rolling, the samples of copper rod were rolled in a three-roll screw rolling mill. Microstructure observations and hardness measurements were carried out for examining the deformation history during screw rolling. The finite element method(FEM) was employed to calculate the evolution of strain states during screw rolling. The strain state in the roll gap is quite inhomogeneous through the rod thickness layers. It turned out that shear strain gradients through the thickness layers are reduced by applying a higher reduction.

• 소성∙가공
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• 제17권8호
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• pp.607-612
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• 2008

The groove rolling is a process that transforms the bloom or billet into a shape with circular section through a series of rolling. Inhibition of surface defect generation in groove rolling is a matter of great importance and therefore many research groups proposed a lot of models to find the location of surface defect initiation. In this study, we propose a model for maximum shear stress ratio over equivalent strain to catch the location of surface defect onset. This model is coupled with element removing method and applied to box groove rolling of POSCO No.3 Rod Mill. Results show that proposed model in this study can find the location of surface defect initiation during groove rolling when finite element analysis results is compared with experiments. The proposed criterion has been applied successfully to design roll grooves which inhibit the generation of surface defect.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.84-86
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• 2007

Aluminum sheets were asymmetrically cold rolled without lubrication by using different roll velocities of upper and lower rolls in order to intensify the shear deformation. During asymmetrical cold rolling of aluminum sheets, a reduction per a rolling pass, initial sheet thickness, roll diameter, roll velocity ratio were varied to investigate the effect of rolling parameters. The formation of through thickness shear texture was related to the ratio of the contact length between the roll and sample($l_c$) to the sheet thickness(d). The strain states associated with asymmetrical rolling were investigated by the finite element method (FEM) simulation. FEM results indicated that the evolution of deformation texture in a thickness layer is strongly governed by integrated values of strain rates $\dot{\varepsilon}_{13}$ and $\dot{\varepsilon}_{11}$ along the streamline in the roll gap.

• Journal of Mechanical Science and Technology
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• 제20권9호
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• pp.1410-1417
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• 2006

The metal processing system usually consists of various components such like motors, work rolls, backup rolls, idle rolls, sensors, etc. Even a simple fault in a single component in the system may cause a serious damage on the final product. It is therefore necessary to diagnose the faults of the components to detect and prevent system failure. Especially, the defects in a work roll are critical to the quality of strip. It is especially difficult to detect faults of a roll by using the existing frequency analysis method if the speed of the roll is changing. In this study, a new diagnosis method for roll eccentricity under the roll speed changes was developed. The new method was induced from analyzing the rolling mechanism by using rolling force models, radius-speed relationship, and measured rolling force, etc. Simulation results by using the field data show that the proposed method is very useful.

• 대한기계학회논문집A
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• 제26권12호
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• pp.2670-2677
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• 2002

The ring rolling process involves three-dimensional non-steady material flow and continuous change of radius and thickness of the ring workpiece. In this study, the deformation analysis and geometric updating algorithm of the ring rolling process were verified by using the three-dimensional rigid-plastic finite element method. Manufacturing processes for plain ring and T-shaped ring were investigated by comparing experiments with simulation results, especially in side spread, load-stroke and pressure distribution, showing a good agreement. It was concluded that the simulation method would be a useful tool for the design of a ring rolling process.

• 한국소음진동공학회논문집
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• 제13권1호
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• pp.56-62
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• 2003

The major noise source for the conventional train is the rolling noise caused by the interaction of the wheels and rails during the train passage on the tangent track. In order to control the rolling noise, the noise radiated from wheels, rails and sleepers should be analyzed and predicted. In this paper, a prediction method of wheel/rail rolling noise generated by the roughness of the wheel/rail surface is described, where the method is considering the effect of noise radiated by sleepers and the effect of ground. The method is applied to the Korean railway system, and the sound pressure level (SPL) predicted by the proposed method is compared with the measured SPL. Overall. the result shows good agreement between the predicted and measured values.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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• pp.19-24
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• 2004

Symmetrical and asymmetrical rolling was performed in AA 1050 sheets. Asymmetrical rolling was carried out by using different roll velocities of upper and lower rolls. The effect of the reduction per rolling pass on the formation of textures and microstructures during symmetrical and asymmetrical rolling was studied. In order to intensify the shear deformation, symmetrical and asymmetrical rolling was carried out without lubrication. The strain states associated with rolling were investigated by simulations with the finite element method (FEM). A fairly homogeneous residual shear strain throughout the sheet thickness was observed after asymmetrical rolling. Symmetrical rolling with a high friction gave rise to a strong net shear strain gradient in the sheet thickness.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.69-77
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• 1999

Roll profile design in spape rolling with a complex-shaped part depends on the designer's experience, which is general, is acquired through costly trial-and-error process. As a prerequisite for developing a scientific approach to roll profile design, we present a finite element model to simulate 3-D deformation of complex-shaped parts occuring in multi-pass sequence. Demonstrated is the process model's capability to deal with rolling of a complex-shaped part.

• 한국철도학회:학술대회논문집
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• 한국철도학회 1998년도 추계학술대회 논문집
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• pp.388-397
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• 1998

This paper gives the way of analyzing internal noise of rolling stocks which is urgently required by civilians. Triangular beam method among ray tracing techniques is utilized to compute noise distribution of rolling stocks. Noise source and transmisstion loss of several sections from experimental work are included in this calculation. Ray tracing technique is found useful to compute big structures like rolling stocks.