• Title/Summary/Keyword: Rolling bearing

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Base isolation performance of a cone-type friction pendulum bearing system

  • Jeon, Bub-Gyu;Chang, Sung-Jin;Kim, Sung-Wan;Kim, Nam-Sik
    • Structural Engineering and Mechanics
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    • v.53 no.2
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    • pp.227-248
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    • 2015
  • A CFPBS (Cone-type Friction Pendulum Bearing System) was developed to control the acceleration delivered to a structure to prevent the damage and degradation of critical communication equipment during earthquakes. This study evaluated the isolation performance of the CFPBS by numerical analysis. The CFPBS was manufactured in the shape of a cone differenced with the existing FPS (Friction Pendulum System), and a pattern was engraved on the friction surface. The natural frequencies of the CFPBS were evaluated from a free-vibration test with a seismic isolator system consisting of 4 CFPBS. To confirm the earthquake-resistant performance, a numerical analysis program was prepared using the equation of the CFPBS induced from the equations of motion. The equation reported by Tsai for the rolling-type seismic isolation bearings was proposed to design the equation of the CFPBS. Artificial seismic waves that satisfy the maximum earthquake scale of the Korean Building Code-Structural (KBC-2005) were created and verified to review the earthquake-resistant performance of the CFPBS by numerical analysis. The superstructural mass of the CFPBS and the skew angle of friction surface were considered for numerical analysis with El Centro NS, Kobe NS and artificial seismic waves. The CFPBS isolation performance evaluation was based on the numerical analysis results, and comparative analysis was performed between the results from numerical analysis and simplified theoretical equation under the same conditions. The validity of numerical analysis was verified from the shaking table test.

Bearing Faults Identification of an Induction Motor using Acoustic Emission Signals and Histogram Modeling (음향 방출 신호와 히스토그램 모델링을 이용한 유도전동기의 베어링 결함 검출)

  • Jang, Won-Chul;Seo, Jun-Sang;Kim, Jong-Myon
    • Journal of the Korea Society of Computer and Information
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    • v.19 no.11
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    • pp.17-24
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    • 2014
  • This paper proposes a fault detection method for low-speed rolling element bearings of an induction motor using acoustic emission signals and histogram modeling. The proposed method performs envelop modeling of the histogram of normalized fault signals. It then extracts and selects significant features of each fault using partial autocorrelation coefficients and distance evaluation technique, respectively. Finally, using the extracted features as inputs, the support vector regression (SVR) classifies bearing's inner, outer, and roller faults. To obtain optimal classification performance, we evaluate the proposed method with varying an adjustable parameter of the Gaussian radial basis function of SVR from 0.01 to 1.0 and the number of features from 2 to 150. Experimental results show that the proposed fault identification method using 0.64-0.65 of the adjustable parameter and 75 features achieves 91% in classification performance and outperforms conventional fault diagnosis methods as well.

The Cause of Vibration at Finishing Stands in a Hot Strip Mill (열간 사상압연기에서의 진동 원인)

  • 손붕호;노용래;이영호
    • Journal of KSNVE
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    • v.4 no.1
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    • pp.43-50
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    • 1994
  • Chatter vibration of a rolling machine in steel plants has a significant effect on thickness quality of the products. The cause and mechanism of the mill chattering is addressed through measurement of vibration and dynamic torque. An FFT system and an FM telemetry system are employed to collect data at several locations of possible damages. The results reveal the followings as sources of the mill vibration. The first is defects in roller bearings of a work roll chock. The second is instability of an oil film bearing in a backup roll chock, which has been investigated with a theoretical model describing the phenomenon. Dynamic torque is not the direct cause of mill vibration but rather influenced by the vibration. Appropriate treatment methods are suggested to address each of the above sources.

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A FEM Analysis of Dynamic Behavior for a Slider with Curvature Effect

  • Lim, Sung-Keun;Rhim, Yoon-Chul
    • KSTLE International Journal
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    • v.5 no.2
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    • pp.44-48
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    • 2004
  • A new type slider with optical components is going to be introduced on market for portalbe and high capacity disk drive, and it will show a great potential for high performance drive in the paper the dynamic behavior and static characteristics of silder for a small form factor optical disk drive have been investigated numerically by an in-house simulation code using FEM. A curvature effect is found when a slider is applied to a relatively small disk, which makes rolling characteristics worse due to the negative pressured generated at the air bearing surface because of the curvature of small disk diameter.

Vibration Analysis of Rotor System for Rotary Compressor Considering Hydrodynamic Force between Motor Rotor and Stator (전동기 공극부 냉매의 유막력을 고려한 로터리 압축기용 회전축계의 진동해석)

  • Kim, Yong-Han;Yang, Bo-Suk;Ahn, Byoung-Ha;Lee, Jang-Woo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1058-1064
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    • 2000
  • The analysis of dynamic behaviour of rotor system for the rolling piston type rotary compressor considering hydrodynamic force between motor rotor and stator is presented. In addition to considering other dynamic, loads such as large unbalance forces, gas force and bearing force, we consider the hydrodynamic force induced by the compressed fluid flow through the air gap between motor rotor and stator, and improve the analysis of vibration in rotary compressor. The Childs' method which based on Bulk-now and Hirs' turbulent lubrication model is used to calculate the rotordynamic coefficients due to hydrodynamic force of annular clearance in motor air gap.

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Effects of V on the Formation of Ti-Nb-V Cabonitrides and Mechanical Properties in Low Carbon HSLA Steels (저탄소.저합금강의 Ti-Nb-V 복합 탄질화물 형성 및 기계적 특성에 미치는 V 첨가의 효과)

  • Kang, J.S.;Kim, D.J.;Park, C.G.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.581-585
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    • 2006
  • Effects of V on both the formation of Ti-Nb-V carbonitrides and mechanical properties of Ti-Nb bearing low carbon HSLA steels were investigated. Hot rolling process was simulated by using Gleeble 3500 system with the steels containing three different levels of V ($0{\sim}0.1wt.%$). Vanadium precipitated as Ti-Nb-V carbonitrides at austenite region but it did not precipitate as VC during austenite to acicular ferrite or bainitic ferrite phase transformation. As V content increased, the amount of Nb precipitates was decreased but the average size of Ti-Nb-V carbonitrides was increased due to larger diffusivity of V than that of Nb. Coarsened Ti-Nb-V carbonitrides could act as heterogeneous nucleation site during ${\gamma}{\rightarrow}{\alpha}$ phase transformation, thus, acicular ferrite transformation was promoted as V content increased, resulting in increase of upper shelf energy.

Condition Diagnosis & On-line Monitoring Technology on the Traction Motor for Railway Rolling Stock (철도차량 견인전동기의 상태진단 및 상시감시 기술)

  • Wang, Jong-Bae;Byun, Yeun-Sub;Baek, Jong-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.10a
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    • pp.36-39
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    • 2000
  • This paper presents the technology of condition diagnosis & life estimation on insulation system of the traction motor. In the non-destructive methods for diagnosis of coil insulation state, residual dielectric strength is estimated by the D-map which consist of the partial discharge quantity Q and average degradation degree $\Delta$. In the operating history of machine, the N-Y life estimation method is based on the stop-starting numbers and operating times with considering each degradation factor by the thermal, electrical and heat-cycle stress. With the on-line conditioning monitoring on the currents of traction motors, detecting the abnormal operating state due to bearing faults, stator or armature faults, eccentricity related faults and broken rotor bars can be performed.

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A Study on the Life Prediction Characteristics of the Rolling Bearing in the Machining Center Main Spindle (주축계 구름 베어링의 수명 특성에 관한 연구)

  • Hwang, Pyung;Kwon, Sung-In;Yang, Seung-Han
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.768-772
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    • 1994
  • 공작기계의 주축은 최근 고속화,고정밀화 및 고강성화되어가는 경향이 커지고 있다. 이러한 경향에 따라서 주축의] 설계는 매우 중요하며, 주축용 베어링은 앵귤러 콘택트 볼베어링이 많이 사용되고 있다. 공작기계의 주축은 고속 회전에 따른 고강성의 필요성이 증대하게 되고, 고상성을 얻기 위하여 축 방향의 일정한 예압을 주게된다. 이 예압량은 결국 축 방향의 하중이므로 주축용 베어링의 수명을 변화 시키게 된다. 따라서 축 방향 하중의 변화에 따른 베어링의 수명 특성을 파악하여야 하며, 적절한 베어링 수명의 판단을 통해 기계의 보수 및 관리에 관한 재경비를 절감할 수 있다. 그러므로 본 연구에서는 실험을 통해 베어링의 특성 주파수를 이끌어 내고 주파수 스펙트럼 분석을 이용하여 베어링의 상태를 진단하 는 기본겆인 데이터를 얻는다.

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Multicriteria Optimization of Spindle Units

  • Lim Sang-Heon;Lee Choon-Man;Zverev Igor Aexeevich
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.4
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    • pp.57-62
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    • 2006
  • The quality of precision spindle units (S/Us) running on rolling bearings depends strongly on their structural parameters, such as the configuration and geometry of the S/U elements and bearing preloads. When S/Us are designed, their parameters should be optimized to improve the performance characteristics. However, it is practically impossible to state perfectly a general criterion function for S/U quality. Therefore, we propose to use a multicriteria optimization based on the parameter space investigation (PSI) method We demonstrate the efficiency of the proposed method using the optimization results of high-speed S/Us.

Design evaluation of wind turbine pitch/yaw bearings by contact stress analysis (응력해석을 통한 풍력 발전기용 피치/요 베어링 설계 검증)

  • Ka, Jaewon;Kim, JaeDong;Nam, Yongyun;Rim, Chaewhan;Park, Youngjun;Bang, Jesung;Lee, Youngshin
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.43.2-43.2
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    • 2011
  • Wind turbine pitch/yaw bearings are relatively big and have different operating conditions like very heavy load to support compared with widely used industrial bearings. Once pitch/yaw bearings failed, according to their special surroundings, serious damages like higher repair costs and additional costs by stopped electricity generation are occur. Therefore, pitch/yaw bearings must be designed to have enough strength and fatigue life under actual operating conditions. In this study, with finite element analysis, it was investigated that stress distribution between rolling elements and raceway and comparatively analyzed using widely used guideline (NREL DG03). Design parameters of wind turbine pitch/yaw bearings are also analyzed, and it could be used as reference for the large bearing design field.

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