• 한국산학기술학회논문지
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• 제14권7호
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• pp.3197-3202
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• 2013

철도차량 차체 설계시 음압레벨에 따른 소음해석을 통한 차체 패널의 감쇠특성을 최적화하는 것이 필요하다. 본 논문은 철도차량 차체용 알루미늄 더블스킨 압출패널의 진동감쇠특성 해석을 통한 철도차량 차체의 구조소음 해석에 관한 연구이다. 주파수응답 가진시험을 통하여 측정된 기계적 모빌리티 값인 포인트 모빌리티, 트랜스퍼 모빌리티, 모달 모빌리티와 단순음원이론을 사용하여 정규화된 음압을 계산하였다. 도포용 감쇠재의 감쇠값을 라미네이티드 쉘요소에 사용하여 유한요소해석을 수행함으로써, 감쇠처리에 의한 소음감소수준 예측을 하였다. 또한 실제 차량 구조와 유사한 고정경계조건의 감쇠특성해석을 통하여 열차주행시 발생하는 진동의 영향을 크게 받는 언더프레임과 같은 부위에 일정 두께의 감쇠재 코팅이 진동 및 소음억제에 큰 효과가 있을 것으로 사료된다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.387-392
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• 2005

Double-deck train have studied in the next generation train in KRRI. Double-deck train have more seat capacities compared with single deck vehicles and is a efficient, reliable and comfortable alternative train. Because of heavy weight, weight minimization of double-deck train carbody is imperative to reduce cost and extend life-time of train. Weight minimization problem of the double-deck train car-body is required to decide 66 design variables of thicknesses for large aluminum extruded panel while satisfying stress constraints. Design variables are too many and one execution of structural analysis of double-deck train carbody is time-consuming. Therefore, we adopt approximation technique to save computational cost of optimization process. Metamodels such as response surface model (RSM) and kriging model are used to approximate model-based optimization is described. RSM is easy to obtain and expressed explicit function, but this is not suitable for highly nonlinear and large scaled problems. Kriging model employs an interpolation scheme and is developed in the fields of spatial statistics and geostatistics. Target of this design is to find optimum thickness of AEP to minimize weight of doulbe-deck train carbody. In this study, meta model techniques are introduced to carry out weight minimization of a double-deck train car-body.

• 한국전산구조공학회논문집
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• 제17권2호
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• pp.171-181
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• 2004

본 연구에서는 기존의 철도차량구조에 경량소재를 적용하여 설계를 검토할 때, 각 소재의 성질이 차체구조의 경량화에 미치는 영향과 그 정도를 정량적으로 분석하여 개념설계단계에서 소재대체 설계 효과를 예측하는 방법을 개발한다. 전체 차체구조에 대해서는 굽힘변형, 압축변형, 비틀림 변형을 고려하여 소재를 변경할 때, 또 주요 골조 구조 부재에 대해서는 굽힘변형, 압축변형, 좌굴붕괴를 고려하여 소재와 단면형상을 변경할 때 경량화 특성을 분석할 수 있는 방법을 체계화였다. 차체구조 또는 골조부재의 변형 양상에 대한 강성 및 강도 조건을 경량화 지수와 연계하여 표현함으로써 각 재료와 부재의 형상이 가지는 기계적 특성과 장단점을 용이하게 분석할 수 있도록 하였다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 1998년도 창립기념 춘계학술대회 논문집
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• pp.393-400
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• 1998

In this study, the crash situations and general crash analysis methods of railway rolling stocks were explained. To calculate the applied load and the maximum stress in the carbody when two aluminum railway vehicles were shunted, the finite element models for the carbody and the coupling system were made. The characteristic curve of draft gear which had a function to reduce impact force was modeled by nonlinear bar elements and the carbody was modeled by shell elements. Two shunting speeds, 5km/h and 8km/h, were considered and the results were analyzed and compared with static analysis case. Also, the aluminum railway vehicle with 60km/h was crashed against rigid wall to examine the global behavior of the carbody.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2003년도 추계학술대회 논문집(III)
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• pp.91-97
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• 2003

In many countries such as Japan, France and so on, the number of double-deck trains has been dramatically increased for the purpose of public traffic. Several researchers have performed feasiblilty studies related to the operations of double deck rolling stock vehicles in Korea since 2001. In recent years, rolling stock vehicles are required to have light weight to save energy consumption and maintenance costs. For these reasons, the standard EMU vehicle developed by KRRI and Kwan-Ju EMU(Electric Multi Unit) are made of aluminum extruded panels. The concept model of a double-deck rolling stock vehicle investigated in this study is also designed to use AEP(Aluminum Extruded Panel). In this paper, the methods related to the structural strength improvements of the car body are proposed through careful modifications of thicknesses and shapes of AEP.

• 한국철도학회논문집
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• 제2권2호
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• pp.1-5
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• 1999

Based on the development of designed technology for aluminum carbody. the prototype aluminum carbody has been constructed. All extrusion profiles required for the carbody has been produced and their quality has also been proven. For sound construction. welding technology to join aluminum extrusion profiles has been developed and jigs for precise assembly of blocks have been made. The aluminum carbody for urban subway train has been completed with the required chamber being set and the welding deformations being constrained by jigs. The safety of the carbody structure has also been proven by the static load test. And also, painting technology has been developed and the surface of the carbody has been pre-treated and painted. The developed technology to construct the aluminum carbody can be used in mass production of aluminum cars ordered by domestic and foreign customers.

• 한국철도학회:학술대회논문집
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• 한국철도학회 1998년도 창립기념 춘계학술대회 논문집
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• pp.401-407
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• 1998

Recently, as the railway vehicles become speedy and massive, the collision is being regarded as an important factor for the assessment of safety for passenger. And the study of collision is being in progress more actively in advanced nations. In this study, the collision analysis is performed by using non-linear dynamic finite element program PAM-CRASH. The carbody used in analysis is made of Aluminum AL6005A to realize lightweight, and designed and manufactured by DHI (Daewoo Heavy Industry) lately. For the accuracy of the result in the practical collision, the experiment of material properties has been performed. The result of the analysis shows the underframe of rolling stock is the most important part as a collision energy absorbing structure. Further study is needed for optimal design which enables the carbody shell structure to disperse absorbing energy adequately.

• International Journal of Railway
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• 제2권4호
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• pp.175-179
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• 2009

The welding deformation and its prediction method at the HAZ (Heat-Affected Zone) are presented in this paper. The inherent strain method is well known as analytical method to predict welding deformation of large scale welded structure. Depend on the size of welding deformation in welding joints, the fatigue life, the stress concentration factor and the manufacturing quality of welded structure are decided. Many welded joints and its manufacturing control techniques are also required to railway rolling stock and its structural parts such as railway carbody and bogie frame. Proposed methods in this paper focus on the two different the inherent strain area at HAZ. This is main idea of proposed method and it makes more reliable result of welding deformation analysis at the HAZ.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2007년도 추계학술대회 논문집
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• pp.836-842
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• 2007

Recently it is a tendency that Diesel rolling stock is committing in the commuter's train route of the suburb for solving commuting traffic congestion. It has advantage which expense of diesel rolling stock is relatively cheaper than electric rail car or high-speed train. In addition, it can be using the exist route without large-scale facility investment. Because of this advantage, the demand of diesel rolling stock occupy regular portion from overseas railway car market. GM/RT 2100 specifies the loads vehicle bodies shall be capable of withstanding, identifies how material data shall be used and presents the principles to be used for design verification by analysis. Therefore, in order to fulfill the structural requirements, Rotem Company has carried out Finite Element Analysis (FEA) to verify whether the carbody structure has enough strength to withstand the loads specified by GM/RT 2100. This research contains the results obtained by the analysis. The analysis was carried out using I-DEAS 12 NX Series

• 한국정밀공학회지
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• 제33권4호
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• pp.317-324
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• 2016

Stress tests were conducted in the carbody of the railroad car to check the structural strength of the body of the railroad car. The objective of this study was to evaluate safety of the carbody of a railroad car under the maximal strength. The carbody of rolling stock is a principal structure that supports major equipment of the underframe and the freight. Therefore, the strength evaluation of this structure is important. This study was carried out to analyze the structure of carbody and evaluate safety under maximum vertical load, compressive load, and torsional load. Accordingly, stress tests were conducted on the carbody to measure the stress on each of their parts. Before the load test, a structural-analysis program was used for the stress distribution analysis of the body structure.