• Title/Summary/Keyword: Rolling Behavior

Search Result 330, Processing Time 0.031 seconds

Three Dimensional Simulation of Edge-Plate Rolling Process Using Rigid Plastic Finite Element Method (강소성 유한요소법을 이용한 에지-평압연 공정의 삼차원 해석)

  • 이동재;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1997.03a
    • /
    • pp.244-248
    • /
    • 1997
  • In the rolling process, keeping the accuracy of the slab width is a very important problem. So the edge rolling is used with the plate rolling. But in the edge rolling, a local contraction of width, called "width necking", occurs in the top and tail portion of a slab and becomes the cause of crop loss. In this investigation, the three dimensional deformation behavior in the edge-plate rolling is simulated by rigid plastic FEM(PROLL). And the influence of the rolling condition on "width necking" and the accuracy of width is examined.

  • PDF

Deformation Behavior during Warm Rolling in AA3103 Sheet deformed by CCSS (CCSS 가공한 AA3103 판재에서 온간 압연 소성 거동)

  • Lee J. P.;Kang H. K.;Huh M. Y.;Park J. W.;Chung Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2004.10a
    • /
    • pp.215-217
    • /
    • 2004
  • In order to obtain the initial starting sample having a random texture and fine grains, aluminum alloy 3103 sheets were repeatedly deformed by CCSS up to six passages and subsequently annealed at $300^{\circ}C$ for 1h. These samples were cold rolled at room temperature and also warm rolled at $250^{\circ}C$. Changes in rolling temperature gave rise to the different texture evolution. Warm rolling led to the pronounced texture gradients comprising the shear texture at the surface and the rolling texture at the sheet center. The formation of the rolling texture components, i.e., the ${\beta}$-fiber, was promoted by cold rolling than warm rolling.

  • PDF

Deformation Behavior of $CU_{54}Ni_6Zr_{22}Ti_{18}$ Bulk Amorphous Alloy during Multi-Pass Warm Rolling (동계 벌크 아몰퍼스의 다단 온간 압연시 변형 거동)

  • Park E. S.;Kim H. J.;Bae J. C.;Huh M. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2005.10a
    • /
    • pp.139-142
    • /
    • 2005
  • Cu-Ni-Zr-Ti bulk amorphous thin strips were produced by multi-pass warm rolling of the amorphous powder at temperatures in the supercooled liquid region. Process variables for rolling of the bulk amorphous strips were properly controlled to prevent onset of crystallization and failure during rolling up to three passes. During rolling of the amorphous powder, both the deformation and densification took place and the newly developed surface on the deformed amorphous particles enhances the consolidation leading to an increase in the strength. The strain state during rolling was analyzed by FEM.

  • PDF

Numerical and Experimental Prediction of Asymmetric Deformation Behavior and Its Setup Model in Plate Rolling (후판 압연공정에서 상·하 비대칭 변형거동의 수치적·실험적 예측 및 설정모델에 관한 연구)

  • Byon, Sang-Min;Lee, Young-Seog;Jun, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.10 no.2
    • /
    • pp.124-129
    • /
    • 2011
  • The thick plate produced by rolling process is used as the basic members of a ship structure. In this paper, we present a setup model to control the asymmetric factors causing plate bending in the upper or lower direction during rolling. A series of finite element analysis are conducted to predict the relationship between various asymmetric factors and plate bending. The setup model is developed by regressing the relationship to the linear equations with several non-dimensional parameters. The setup model is verified by a pilot rolling test and applied to actual rolling conditions. Results show that the model is substantial to predict the asymmetric deformation in the plate rolling process.

The Lubrication Characteristics of Rotary Compressor for Refrigeration & Air-Conditioning (Part I ; The analysis of rolling piston behavior) (냉동 공조용 로터리 콤프레서의 윤활 특성 제1보 : 롤링 피스톤의 거동해석)

  • 조인성;오석형;정재연
    • Tribology and Lubricants
    • /
    • v.12 no.4
    • /
    • pp.43-51
    • /
    • 1996
  • Rapid increase of refrigeration & air-conditioning system (r & a system) in modem industries brings attention to the urgency of research & development as a core technology in the area. And it is required to the compatibility problem of r & a system to alternative refrigerant for the protection of environment. Then, it is requested to study the lubrication characteristics of refrigerant compressor which is the core technology in the r & a system. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressor. Therefore, theoretical investigation of the lubrication characteristics of rotary compressor for r & a system is studied. The Runge-Kutta method is used for the analysis of the behavior of rolling piston in the rotary compressor. The results show that the rotating speed of shaft and the discharge pressure have an important effect upon the angular velocity of the rolling piston. This results give important basic data for the further lubrication analysis and design of the rotary compressor.

Deformation Behavior of Slab by Two-Step Sizing Press in a Hot Strip Mill (열간 압연에서 2단 사이징 프레스 금형에 의한 슬래브의 변형거동 예측)

  • Lee S. H.;Kim D. H.;Byon S. M.;Park H. D.;Kim B. M.
    • Transactions of Materials Processing
    • /
    • v.14 no.9 s.81
    • /
    • pp.791-797
    • /
    • 2005
  • Extensive width reduction of slabs is an important technology for achieving continuous production between the steelmaking and hot rolling processes. However, the vertical horizontal rolling process has many disadvantages, e.g., large width deviations and less efficient width reduction. This study was carried out to investigate the deformation of slab by sizing press with two steps die. To do it, dog-bone and camber are discussed in width sizing process considering the deformation behavior according to the deviation of anvil velocity and the deviation of initial slab temperature. In this paper, the various causes of the sizing press phenomena are mentioned for the purpose of understanding of rolling conditions. As a result, the optimal anvil shape having a minimum-forming load is obtained by FE-simulation and ANN.

An Experimental Study on the Rolling Resistance of Silver Coating Films Modified by Plasma Surface Treatments (플라즈마 표면개질 처리된 은 박막의 구름저항거동 고찰)

  • 양승호;공호성;윤의성;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1998.10a
    • /
    • pp.49-58
    • /
    • 1998
  • An experimental study was performed to discover the effect of adsorbed moisture on the rolling resistance behavior of pure silver coated 52100 bearing steel. Plasma surface modifications were performed on the silver coated specimen to change the wetting characteristics. Experiments using a thrust ball beating-typed roiling test-rig were performed under vacuum, dry air and various tmmidity conditions. Results showed that the changes in the wetting characteristics influenced remarkably on the silver particle agglomeration and resulted in the different behavior of rolling resistance with humidity.

  • PDF

FEM Based Approach to Predict Rolling Force and Strip Thickness in 4-High Cold Rolling Mill Driven by Backup-Roll (유한요소법을 이용한 보강롤 구동 4단 냉간압연기에서의 압연하중 및 스트립 두께 예측)

  • Lee, Jae-Hyun;Byon, Sang-Min;Park, Heung-Slk
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.8 no.4
    • /
    • pp.129-135
    • /
    • 2009
  • In this paper, a finite element model is presented for the prediction of roll force and strip thickness in a backup-roll-drive mill. The proposed FE model is focused mainly on analyzing the elastic/plastic behavior between a work roll and a strip as well as the rigid/plastic behavior between a backup roll and a work roll. The capability of the proposed model is demonstrated through application to 4-high silicon steel rolling mill at POSCO. Results show that the predicted roll force and strip thickness rolled accurately agree with the measured them. It is also illustrated that the proper position of work roll displaced to one side from the vertical centerline of the backup-roll may be determined by minimizing the horizontal force of work roll.

  • PDF

Precise Prediction of 3D Thermo-mechanical Behavior of Roll - Strip System in Hot Strip Rolling by Finite Element Method (3차원 유한요소법을 이용한 열연중 판 및 롤의 열적/기계적 거동 해석)

  • Sun C. G.;Kim K. H.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2001.10a
    • /
    • pp.129-133
    • /
    • 2001
  • A finite element-based, integrated process model is presented for a three dimensional, coupled analysis of the thermo-mechanical behavior of the strip and work roll in the continuous hot strip rolling. The validity of the proposed model is examined through comparison with measurements. The effect of Edge-Heater on the finishing delivery temperatures is examined by using the present model. The models capability of revealing the effect of diverse process parameters is demonstrated through a series of process simulation.

  • PDF

Influence of Rolling Friction in Linear Ball Guideways on Positioning Accuracy

  • Tanaka, Toshiharu;Ikeda, Kyohei;Otsuka, Jiro;Masuda, Ikuro;Oiwa, Takaaki
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.8 no.2
    • /
    • pp.85-89
    • /
    • 2007
  • Linear ball guideways have been used recently in precision or ultra-precision positioning devices. However, when the inner balls begin to roll or the moving direction reverses, these guideways are subject to rolling friction or nonlinear spring behavior. An ultra-precision device with a linear motor, referred to as a 'tunnel actuator' (TA), has been constructed to measure these phenomena. The application of a TA is beneficial for two reasons: it mostly cancels the attractive magnetic force between the stator and mover (armature), and its magnetic flux leakage is very low. The influence of the nonlinear spring behavior in ball guideways was investigated in this study using the pure driving force from a TA. The equilibrium between the driving force from the TA and the nonlinear spring force provided great accuracy for a positioning stage using a linear ball guideway.