• Design & Manufacturing
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• 제8권1호
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• pp.35-39
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• 2014

Window roller housings are durable because high-quality source materials such as stainless steel is used in making them. After a series of precise structure analysis, their design is optimized. They are subject to repetitive driving tests of more 100,000 times, durability tests, impact resistance tests, corrosion tests and others. For a long time, gaps often occur in press molded products owing to serious squareness deformation and flatness deformation of them. Severe burrs in press molded products require frequent grinding, which leads to short life cycle and rough or unreliable movement of assembled roller housing, which, in turn, causes product defects. This study focuses on developing measures to resolve existing defects and to improve lifespan of dies by designing and making a window roller shearing die.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.1262-1265
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• 2004

A cycloidal speed reducer is a type of the speed reducers of machinery. The cycloidal speed reducer consists of two cycloidal plate gears, housing roller gear, input shaft, output pin and shaft, and eccentric bearings. Especially the cycloidal plate gear has the peculiar parts of the teeth, because of gearing with the housing roller gear that has the several rollers on the circular line. And then all teeth on the cycloidal plate gear can be designed to contact with the rollers on the housing roller gear at the same time. Therefore the cycloidal plate gear has always contact motion with rollers and the force is interacted between roller gear with cycloidal plate gear. Because the contact force and friction force must be required to improve the accuracy in design procedures of cycloidal speed reducers, this paper presents a force analysis considered friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.475-480
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• 2008

Hemming, especially curl hemming, is required along the wheel housing for safety. Robot roller hemming is suitable for it. In this paper, both the flat hemming and the curl hemming along either the straight profile or the curved profile are analyzed using finite element program MSC.Marc to verify the hemming test results. Both the inner panel and the outer panel are modeled using 3-D solid elements and the roler is modeled using rigid surface. In the curl hemming, there is a case that the curl is not formed if the pre-hemming force is not sufficient. It agrees with the test results.

• 한국산학기술학회논문지
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• 제17권11호
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• pp.223-229
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• 2016

본 연구에서는 엔진의 밸브트레인에 적용되는 롤러 태핏 하우징의 냉간단조 공정을 개발하였다. 시제품을 제작하였으며, 태핏 하우징의 내구성 평가를 통하여 작동성을 확인하였다. 소재 시편의 압축시험을 통하여 태핏에 사용되는 소재의 물성을 확보하고 상용 소프트웨어인 Deform-3D을 이용하여 단조해석을 수행하였다. 해석결과를 바탕으로 냉간단조 공정을 설계하였으며, 실제 금형을 제작하고 시제품을 제작하였다. 제작한 시제품의 평가를 위하여 치수정밀도, 표면조도, 평행도, 동심도를 확인하였으며, 목표한 항목에 모두 부합하는 결과를 확인하였다. 또한 제품의 작동성 및 내구성 평가를 수행하기 위하여, 엔진 밸브트레인의 구동을 모사하는 별도의 시험장치 개발을 완료하였다. 디젤엔진의 아이들 상태를 가정하여 작동성을 평가하고, 엔진의 최고 회전수를 가정하여 내구성 시험을 진행하였다. 시험결과 태핏하우징의 마모는 시험 전, 후 외경 치수 0.002 mm 감소로, 미소한 마모를 보였다. 본 연구를 통하여 정밀 냉간단조 기술을 이용한 제품개발 프로세스를 정립하였다. 또한 본 연구에서 개발한 작동성 평가 시험기를 통해 밸브트레인용 부품의 작동성 및 내구성 평가 시험이 가능할 것으로 사료된다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회B
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• pp.2429-2433
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• 2008

A rotary vane blower was developed as an air supply system for fuel cell application. As one way of improving the blower efficiency, a roller was adapted between vanes and cylinder housing. The performance of blower was investigated experimentally. The blower power input was about 115W to compress the air at normal atmospheric condition to 0.2 bar with the flow rate of 140 NLPM, resulting in the blower overall efficiency of 43%. After 400 hours of operation, the performance of blower was not changed. The result showed that developed blower was confirmed to be suitable for fuel cell application.

• 설비공학논문집
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• 제18권4호
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• pp.351-358
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• 2006

This paper presents analytical results of a rotary vane compressor performance when the compressor is used for air supply from underwater. Compression characteristics such as pressure and temperature in a compression chamber are analyzed. Volumetric and adiabatic efficiencies are calculated. Vane dynamics are also performed to give reaction forces on the vane from the cylinder inner surface and from vane slots. Compressor efficiency is about 34.9%, and about 55% of the compressor loss is produced by the friction between the vane nose and the cylinder wall. Volumetric efficiency is about 79.5%, and indicated efficiency is about 77.1%, which are comparable to other displacement type compressors. When roller was introduced between housing inner wall and vane tips, mechanical efficiency could be improved by as much as 24.9%, depending on the roller friction.

• 토지주택연구
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• 제12권1호
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• pp.129-137
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• 2021

외부 차양장치는 대표적인 여름철 일사조절 장치이다. 특히 냉방부하가 높은 업무용 건물에 적합한 기술로 인식되어왔다. 그러나 본 연구에서는 차양장치의 냉방부하 저감뿐만 아니라 난방부하 저감 효과를 검증하기 위한 실험을 수행하였다. 이를 위해 겨울철 야간 천공복사냉각에 따른 영향을 중심으로 일반 창호, 롤 블라인드, 외부 차양장치를 대상으로 실험을 수행하였으며, 그 결과는 다음과 같다. 외부 차양장치가 적용된 경우 유리 내·외표면 온도차는 평균 11.8℃로 차양장치가 없는 경우의 14.6℃ 보다 평균 2.8℃ 낮은 온도차를 나타냈으며, 이는 천공복사에 의한 열교환으로 차양 표면온도가 외기온도보다 낮은 시간때에 발생한다. 한편, 롤 블라인드는 내부 중공층의 평균온도보다 0.8℃ 낮은 온도를 나타냈으며 이 또한 투과체를 통과한 천공복사가 롤 블라인드 표면과 열교환이 이뤄졌기 때문이다. 유리 외부 표면온도만을 고려하면 약 3℃ 이상의 온도 상승이 예상된다. 그리고 차양장치가 없는 경우 일반적인 온도구배를 나타내고 있었다. 한편 남동향과 남서향에 외부 차양장치가 설치되었을 때 남서향의 외측 유리 표면온도가 더 낮게 나타나는 특징이 있다. 이 결과는 천공복사에 의한 냉방 저감 효과를 정량화할 수는 없지만 적어도 타당성은 확인할 수 있었다. 향후 연구에서는 천공복사 냉각과 에너지 소비 사이의 상관관계를 조사하고 외부 차양장치의 난방에너지 절감 효과에 대한 독립 챔버 실험을 진행할 계획이다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.1045-1049
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• 1995

This paper proposes the state-space model of the thermal behavior of the spindle system to establish dynamic mathematical model of thermal characteristics in machine tool spindle system. the model is derived form physical law of heat transfer and thermoelasticity and represents the thermal behavior induced by uneven thermal expansions whitin a bearing. The model, which is sucessfully validated for two typical configurations of high speed spindle assembles, provides a tool for understanding the basis mechanics of induced thermal expansion as a function of initial preload, spindle speed and housing cooling conditions.

• Tribology and Lubricants
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• 제28권6호
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• pp.278-282
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• 2012

Various bearings such as deep-groove ball bearings, angular-contact ball bearings, and roller bearings are used to support the load and to lubricate between the shaft and the housing. The bearings of potential rolling systems in a turbo pump are the deep-groove ball bearings as comparing with the bearings with rolling elements such as cylindrical rollers, tapered cylindrical rollers, and needle rollers. The deep-groove ball bearings consist of rolling elements, an inner raceway, an outer raceway and a retainer that maintain separation and help to lubricate the rolling element that is rotating in the raceways. In the case of water-lubricated ball bearings, however, fluid friction between the ball and raceways is affected by the entry direction of flow, rotation speed, and flow rate. In addition, this friction is the key factor affecting the bearing life cycles and reliability. In this paper, the characteristics of flow conditions corresponding to a deep-groove ball bearing are investigated numerically, with particular focus on the friction distribution on the rolling element, in order to extend the analysis to the area that experiences solid friction. A simple analysis model of fluid flow inside the water-lubricated ball bearing is analyzed with CFD, and the flow characteristics at high rotation speeds are presented.