• Title/Summary/Keyword: Roller compacted concrete

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An Experimental Study on Roller Compacted Concrete (진동 전압 콘크리트의 실험실적 연구)

  • 현석훈;김진춘;김병권
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.393-398
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    • 1994
  • Roller compacted concrete(RCC) has been attracted due to its growing application to pavement concrete construction. In this study optimum mixing formation of RCC was explored and characterized its properties forcusing on reducing try and error for actual application to construction of pavement. The concrete used for roller compacted concrete pavement (RCCP) has very low water content per unit volume, so that it develops early high strength. This high early strength development makes pavement constructed open early. This concrete also showed very reduced crack formed on the surface because of expensive cement.

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Development of design mix roller compacted concrete dam at Middle Vaitarana

  • Ashtankar, V.B.;Chore, H.S.
    • Advances in concrete construction
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    • v.2 no.2
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    • pp.125-144
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    • 2014
  • The development in roller compacted concrete (RCC) is replacing the conventionally vibrated concrete (CVC) for faster construction of dam during last three-four decades. Notwithstanding, there have been relatively less works reported on the utilization of RCC in dam constructions, especially the dams having considerable height. Further, the Ghatgar dam was the only dam in the tropical country like India constructed using the technology of RCC until two years back. However, with the completion of 102.4 m high Middle Vaitarana Dam (MVD), owned by Muncipal Corporation of Greater Mumbai (MCGM), India, has become the first largest roller compacted concrete dam. The paper traces step by step aspects of the mix design of RCC in respect of the afore-mentioned project besides the construction aspects; and also, demonstrates as to how 12.15 lacs cubic meter of roller compacted concrete was placed within the record duration of 15.2 months, thus, rendering the MVD as the ninth fastest RCC dam in the world. The paper also discusses the various mix proportioning, quality control, constructional features and instrumentation with respect to the high RCC dam such as Middle Vaitarana.

A Study on the Properties of Roller Compacted Concrete Pavement for Environmental Friendly Bike Road (친환경 자전거도로를 위한 롤러 다짐 콘크리트 포장의 기초물성에 관한 연구)

  • Lee, Chang-Ho;Kang, Jae-Gyu;Park, Cheol-Woo;Lee, Seung-Woo
    • International Journal of Highway Engineering
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    • v.12 no.3
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    • pp.103-111
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    • 2010
  • Recently, usage bicycle has been encouraged to reduce energy consumption and $CO_2$. For this purpose, lots of bike road construction are planned. Typical type of pavement used in bikeroad such as asphalt concrete pavement, portland cement concrete pavement, colored pavement, soil pavement. However, these pavement types may need high construction cost comparing the required capacity of bike road. In this study, roller compacted concrete pavement which are economical and durable, are investigated to use as bike road pavement. The optimum compaction level and mix design of roller compacted concrete pavement are suggested by exploring strength test with various mixture ratio and compaction level, Also durability was examined based on freeze-thaw and scaling test. In addition, the cost and amount of carbon emission during in the construction of roller compacted concrete were evaluated and compare with the cost and carbon emission of typical portland cement concrete.

Experimental Study on Correlation Analysis of Air-void, Air-spacing factor and Long-term Durability for Roller-compacted Concrete pavement (롤러 전압 콘크리트 포장의 공기량 및 기포간격계수와 장기 내구성의 상관관계 분석을 위한 실험적 연구)

  • Lee, Jun Hee;Lee, Seung Woo
    • International Journal of Highway Engineering
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    • v.18 no.1
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    • pp.63-72
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    • 2016
  • PURPOSES : The use of roller-compacted concrete pavement (RCCP) is an environmentally friendly method of construction that utilizes the aggregate interlock effect by means of a hydration reaction and roller compacting, demonstrating a superb structural performance with a relatively small unit water content and unit cement content. However, even if an excellent structural performance was secured through a previous study, the verification research on the environmental load and long-term durability was conducted under unsatisfactory conditions. In order to secure longterm durability, the construction of an appropriate internal air-void structure is required. In this study, a method of improving the long-term durability of RCCP will be suggested by analyzing the internal air-void structure and relevant durability of roller-compacted concrete. METHODS : The method of improving the long-term durability involves measurements of the air content, air voids, and air-spacing factor in RCCP that experiences a change in terms of the kind of air-entraining agent and chemical admixture proportions. This test should be conducted on the basis of test criteria such as ASTM C 457, 672, and KS F 2456. RESULTS : Freezing, thawing, and scaling resistance tests of roller compacted concrete without a chemical admixture showed that it was weak. However, as a result of conducting air entraining (AE) with an AE agent, a large amount of air was distributed with a range of 2~3%, and an air void spacing factor ranging from 200 to $300{\mu}m$ (close to $250{\mu}m$) coming from PCA was secured. Accordingly, the freezing and thawing resistance was improved, with a relative dynamic elastic modulus of more than 80%, and the scaling resistance was improved under the appropriate AE agent content rate. CONCLUSIONS : The long-term durability of RCCP has a direct relationship with the air-void spacing factor, and it can be secured only by ensuring the air void spacing factor through air entraining with the inclusion of an AE agent.

Modeling of mechanical properties of roller compacted concrete containing RHA using ANFIS

  • Vahidi, Ebrahim Khalilzadeh;Malekabadi, Maryam Mokhtari;Rezaei, Abbas;Roshani, Mohammad Mahdi;Roshani, Gholam Hossein
    • Computers and Concrete
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    • v.19 no.4
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    • pp.435-442
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    • 2017
  • In recent years, the use of supplementary cementing materials, especially in addition to concrete, has been the subject of many researches. Rice husk ash (RHA) is one of these materials that in this research, is added to the roller compacted concrete as one of the pozzolanic materials. This paper evaluates how different contents of RHA added to the roller compacted concrete pavement specimens, can influence on the strength and permeability. The results are compared to the control samples and determined optimal level of RHA replacement. As it was expected, RHA as supplementary cementitious materials, improved mechanical properties of roller compacted concrete pavement (RCCP). Also, the application of adaptive neuro-fuzzy inference system (ANFIS) in predicting the permeability and compressive strength is investigated. The obtained results shows that the predicted value by this model is in good agreement with the experimental, which shows the proposed ANFIS model is a useful, reliable, fast and cheap tool to predict the permeability and compressive strength. A mean relative error percentage (MRE %) less than 1.1% is obtained for the proposed ANFIS model. Also, the test results and performed modeling show that the optimal value for obtaining the maximum compressive strength and minimum permeability is offered by substituting 9% and 18% of the cement by RHA, respectively.

Mix Proportions of Concrete for Roller Compacted Concrete Dam Application (롤러다짐 댐 콘크리트의 효율적인 배합비 도출에 관한 연구)

  • Won, Jong-Pil;Yoon, Jong-Hwan;Kim, Wan-Young
    • Journal of The Korean Society of Agricultural Engineers
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    • v.46 no.1
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    • pp.53-60
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    • 2004
  • Roller-compacted concrete(RCC) dam have gained acceptance worldwide in a relatively short time due to their low cost, which is derived in part from their rapid method of construction. And RCC has recently emerged as an economically attractive material for dam construction, replacing the use of conventional concrete and even challenging the economics of earthfill and rockfill embankment dams. There are existing two major mix design methods. one used in USA and the other used in Japan. In this study, proper mix proportions of concrete for RCC dam is obtained using method of compound their merit.

Study of the Anisotropy of the Roller Compacted Concrete (RCC) for Pavement

  • Zdiri, Mustapha;Abriak, Nor-edine;Ouezdou, Mongi Ben;Neji, Jamel
    • International Journal of Concrete Structures and Materials
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    • v.4 no.1
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    • pp.45-49
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    • 2010
  • The roller compacted concrete (RCC) is supposed to be isotropic, whereas the compaction of this material, which is achieved using the same machines used for the soil, appears only unidirectional, making the RCC an anisotropic material. In this experimental work, the influence of the phenomenon of compaction on the isotropy of the RCC is studied. This study was carried out through an evaluation of the compressive strengths and ultrasonic tests which were used for measurements of the elastic modulus and the dynamic Poisson's ratio of the RCC as well as a qualitative judgement of the RCC aspect at the hardened state. The results of this work proved the anisotropy of the RCC and they showed the sensitivity of the mechanical strengths and the elastic modulus to the compaction direction.

Mechanical and Durability Performance of Roller-Compacted Concrete with Fly Ash for Dam Applications

  • Park, Chan-Gi;Yoon, Jong-Whan;Kim, Wan-Young;Won, Jong-Pil
    • International Journal of Concrete Structures and Materials
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    • v.1 no.1
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    • pp.57-61
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    • 2007
  • This study investigated the mechanical and durability performance of roller-compacted concrete (RCC) with fly ash for dam applications. A test program studied the effects on the properties of fresh and hardened RCC with fly ash replacement ratio, as well as the long-term durability of the resulting mixture. Fly ash replaced 20, 30, 40, and 50% by mass of the cement. Laboratory tests of the compressive strength, splitting tensile strength, shear strength, chloride ion permeability, abrasion, and drying shrinkage were conducted. The test results demonstrated that 30% fly ash replacement is an optimum level, and that this mixture has excellent mechanical and durability properties.

The Properties of Roller-Compacted Concrete (롤러다짐 콘크리트의 물리적 특성)

  • Jang, Bong-Seok;Lim, Jeong-Yeul;Kim, Wan-Young;Jung, Woo-Sung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.525-528
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    • 2006
  • This study performed an experimental test to derive the characteristics of compressive strength, het of hydration and creep of roller compacted concrete. The main variable of strength test are cement content and fly ash content. The heat of hydration test was performed using MARUTO CH-50-CA and dreep test was carried out according to KS F 2453.

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A Study on Construction Methods of Roller Compacted Concrete Pavement for Bike Roads (자전거도로용 롤러 전압 콘크리트 포장의 시공 방안 연구)

  • Lee, Chang-Ho;Kim, Young-Kyu;Kang, Jae-Gyu;Park, Cheol-Woo;Lee, Seung-Woo
    • International Journal of Highway Engineering
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    • v.13 no.2
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    • pp.103-114
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    • 2011
  • Usage of bicycle has been supported the universal reduction of energy consumption and $CO_2$. For the same purpose, new constructions for long length bike roads are planned in Korea. Recently, laboratory tests of physical properties and resistance against environmental loading about optimum mix design of roller compacted concrete, that have advantages of high structural performance by cement hydration and aggregate interlocking, simple construction procedure and low construction cost, are performed for the effective construction of new bike roads. However, properties of roller compacted concrete had different results between laboratory and field tests since it had different compaction method. Also, construction method of roller compacted concrete are not defined for the application of bike roads since it had different demand performance such as thin pavement thickness, low strength and etc with road pavements. Thus, in this experimental research was launched to evaluate the core properties, visual inspection, compaction ratio, water content, thickness reduction rate of roller compaction, skid resistance and roughness by experimental construction about variable mix proportion and compaction method based on laboratory test results. And construction method of roller compacted concrete pavement were suggested for the application of bike roads.