• 제목/요약/키워드: Roller Rail

검색결과 40건 처리시간 0.029초

엘리베이터 횡진동 동적 모델링 및 능동진동제어기 설계 (Dynamic Modeling and Active Controller Design for Elevator Lateral Vibrations)

  • 곽문규;김기영;백광현
    • 한국소음진동공학회논문집
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    • 제21권2호
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    • pp.154-161
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    • 2011
  • This paper is concerned with the modeling and active controller design for elevator lateral vibrations. To this end, a dynamic model for the lateral vibration of the elevator consisting of a supporting frame, cage and active roller guides was derived using the energy method. Free vibration analysis was then carried out based on the equations of motion. Active vibration controller was designed based on the PID control algorithm and applied to the numerical model. Rail irregularity were considered as external disturbance in the numerical simulations. The numerical results show that the active vibration control of elevator is possible.

쐐기형 레일 클램프에서 조(jaw)의 회전을 방지하기 위한 적정 쐐기각에 대한 연구 (A Study on Wedge Angles of Wedge-type Rail Clamp for Preventing Jaw from Rotating)

  • 심재준;이성욱;한동섭;박종서;전영환;이호;한근조
    • 한국항해항만학회지
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    • 제29권8호
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    • pp.735-740
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    • 2005
  • 항만에서 작동중인 컨테이너 크레인에 갑작스러운 돌풍에 의해 크레인이 밀리는 현상을 방지하기 위한 안전장치로 레일 클램프가 적용되고 있다. 본 연구에서는 이러한 레일 클램프 중에서 특히 레일의 손상과 레일 클램프 수명을 향상시킬 수 있는 쐐기형 레일 클램프을 제작하기 위한 기초 설계에 관한 연구를 수행하였다. 특히, 조의 회전을 방지하고 적절한 가압력을 발휘할 수 있는 쐐기각을 설정하기 위해, 우선조의 설계 치수와 회전력의 관계에 대한 하중분석을 수행하고, 여기에서 최대 쐐기각을 도출하고, 이후 수치 해석을 통한 강성도 분석을 통하여 최소 쐐기각 $6^{\circ}$를 제안한다. 또한, 제작된 레일 클램프를 통한 실험으로 검증하였다.

GDI Fuel Rail 제조를 위한 멀티 롤 다이 인발 공정 설계 (Process Design for Multi Roll-Die Drawing of GDI Fuel Rail)

  • 김세환;김정훈;김병민
    • 소성∙가공
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    • 제25권6호
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    • pp.390-395
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    • 2016
  • GDI fuel rail is component of GDI system which directly fuel with high pressure in the engine combustion chamber. And it is required to high strength and dimensional accuracy. Multi roll-die drawing process consists of the idle roll-die and drawing die in tandem. In the course of drawing with roll-die, deformation takes place between the idle roller pair or pairs. The friction force decreases with the idle roll-die, enabling the reductions to be risen in one step. In this study, the caliber of 4-roll was designed into pass schedule that made the draw force at the exit of the drawing die be equal. In order to compensate for over-filling area, the roll caliber was modified using the result of FE-analysis. The results of FE-analysis and experiment show that the proposed design method can be used to effectively design the multi roll-die process, leading to an accurate shape and correct dimensions of the final within an allowable tolerance of ${\pm}0.08mm$. Furthermore, the productivity was evaluated by comparing with multi roll-die drawing process and conventional multi shape drawing process. The result was confirmed that it has an efficiency of about 2 times than conventional process in terms of time.

쐐기프레임의 저항력이 레일클램프의 압착력에 미치는 영향 (The Effect of the Resistance of Wedge Frame on the Clamping Force of the Rail Clamp)

  • 한동섭;이성욱;이권희;한근조
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2006년도 춘계학술대회 및 창립 30주년 심포지엄(논문집)
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    • pp.355-360
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    • 2006
  • 컨테이너 크레인용 쐐기형 레일클램프에서 조 패드의 초기 압착력은 라커의 물림각 설정 후 라커를 체결 시 주요 부품의 변형량에 의해서 결정된다. 이때 여러 인자들로 인해 쐐기 프레임의 저항력이 발생하게 되면, 인장봉의 변형을 감소시켜 초기 압착력 설정을 위한 라커의 물림각이 변하게 된다. 이러한 쐐기 프레임의 저항력은 롤러와 쐐기사이의 편심거리와 쐐기 프레임과 외곽 프레임 사이의 틈새에 따라 결정된다. 본 연구에서는 초기압착단계에서 인장봉에 전달되는 인장력을 실험을 통하여 측정함으로써 쐐기 프레임의 저항력이 라커의 쐐기형 레일클램프의 압착력에 미치는 영향을 평가하고자 한다.

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굴곡측정법을 이용한 신 레일의 잔류응력 분석 (Residual Stress Analysis of New Rails Using Contour Method)

  • 송민지;최욱진;임남형;김동규;우완측;이수열
    • 한국도시철도학회논문집
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    • 제6권4호
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    • pp.393-399
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    • 2018
  • 레일의 잔류응력은 레일의 피로 및 파괴 특성에 영향을 끼치는 인자로서, 레일의 가공 및 열처리 등 생산 과정 단계에서 이미 형성되며, 이를 정확하게 분석하는 기술은 매우 중요한 문제이다. 본 연구에서는 레일 내부에 존재하는 잔류응력을 측정하기 위하여, 잔류응력 분석방법의 하나인 파괴법 기반 굴곡측정법을 적용하여 레일 축 방향의 잔류응력을 평가하였다. 레일의 축 방향과 수직한 단면을 방전가공을 사용하여 느린 속도로 단면을 절단한 후 레이저 기반인 굴곡 측정기를 이용하여 단면의 굴곡을 정밀 측정하였다. 측정된 데이터는 유한요소해석 프로그램 ABAQUS를 활용하여 설정한 요소로 잔류응력으로 변환시켰으며, 총 3종의 다른 규격을 갖고 있는 신 레일 (50N, KR60, UIC60)의 잔류응력 값의 경향과 수치를 비교하였다.

상사법칙을 고려한 소형탈선시뮬레이터 설계에 관한 연구 (A Study on the Design of Small-Scaled Derailment Simulator considering Similarity Rules)

  • 엄범규;이세용;오세빈;강부병;이희성
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 춘계학술대회 논문집
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    • pp.1085-1091
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    • 2011
  • The dynamic stability of railway vehicle has been one of the important issues in railway safety. The dynamic simulator has been used in the study about the dynamic stability of railway vehicle and wheel/rail interface. Especially, a small scale simulator has been widely used in the fundamental study in the laboratory instead of full scale roller rig which is not cost effective and inconvenient to achieve diverse design parameters. But the technique for the design of the small scale simulator for the fundamental study about the dynamic characteristics of the wheel-rail system and the bogie system has not been well developed in Korea. Therefore, the research about the development of the small scale simulator and the bogie has been conducted. This paper presents the design of the small-scaled derailment simulator and the example design case of a small scale bogie. The simulator could be used in the study about the effect of diverse parameters such as attack angle, wheelbase and cant on dynamic behavior of the bogie and the safety parameter such as derailment coefficient and critical speed.

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소형탈선시뮬레이터를 이용한 1/5 축소대차의 주행안정성 시험 (A Running Stability Test of 1/5 Scaled Bogie Using Small Scale Derailment Simulator)

  • 엄범규;이세용;이영엽;강부병;이희성
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.2600-2608
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    • 2011
  • The dynamic stability of railway vehicle has been one of the important issues in railway safety. The dynamic simulator has been used in the study about the dynamic stability of railway vehicle and wheel/rail interface. Especially, a small scale simulator has been widely used in the fundamental study in the laboratory instead of full scale roller rig which is not cost effective and inconvenient to achieve diverse design parameters. But the technique for the design of the small scale simulator for the fundamental study about the dynamic characteristics of the wheel-rail system and the bogie system has not been well developed in Korea. Therefore, the research about the development of the small scale simulator and the bogie has been conducted. As this paper, To predict the dynamic behavior of railway vehicle, we studied running stability test of 1/5 scaled bogie that similarity laws is applied using small scale derailment simulator. For the operation of the small scale derailment simulator, it is required to investigate the performance and characteristics of the system. This could be achieved by a comparative study between an analysis and an experiment. This paper presented the analytical model which could be used for verifying of the test results and understanding of the physical behavior of the dynamic system comprising the small scale bogie and the simulator.

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Dynamic Analysis of a Maglev Conveyor Using an EM-PM Hybrid Magnet

  • Kim, Ki-Jung;Han, Hyung-Suk;Kim, Chang-Hyun;Yang, Seok-Jo
    • Journal of Electrical Engineering and Technology
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    • 제8권6호
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    • pp.1571-1578
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    • 2013
  • With the emergence of high-integration array and large area panel process, the need to minimize the generation of particles in the field of semiconductor, LCD and OLED has grown. As an alternative to the conventional roller system, a contactless magnetic conveyor has been proposed to reduce the generation of particles. An EM-PM hybrid which is one of magnetic levitation types is already proposed for the conveyor system. One of problems pointed out with this approach is the vibration caused by the dynamic interaction between conveyor and rail. To reduce the vibration, the introduction of a secondary suspension system which aims to decouple the levitation electromagnet from the main body is proposed. The objective of this study is to develop a dynamic model for the magnetically levitated conveyor, and to investigate the effect of the introduced suspension system. An integrated model of levitation system and rail based on 3D multibody dynamic model is proposed. With the proposed model, the dynamic characteristics of maglev conveyor system are analyzed, and the effect of the secondary suspension and the stiffness and damping are investigated.

Design of Small-Scaled Derailment Simulator for Investigating Bogie Dynamics

  • Eom, Beom-Gyu;Kang, Bu-Byoung;Lee, Hi-Sung
    • International Journal of Railway
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    • 제4권2호
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    • pp.50-55
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    • 2011
  • The dynamic stability of railway vehicle has long been one of the important issues in railway safety. The dynamic simulator has been used as a tool for investigating the dynamic stability of railway vehicles and wheel/rail interfaces. In particular, small scale simulators have been widely used in laboratory studies instead of full scale roller rigs which can be quite costly and rather inconvenient for testing out the effect of diverse design parameters. But techniques for design of a small scale simulator for the fundamental study about the dynamic characteristics of the wheel-rail systems and the bogie systems have not been well developed in Korea. Therefore, a research on the development of a small scale simulator for investigating bogie dynamics needs to be undertaken. The present paper investigates design of a small-scaled derailment simulator and the design of a small scale bogie. The simulator developed can be used to investigate the effect of diverse parameters such as attack angle, wheelbase and cant on dynamic behavior of the bogie and key dynamic performance parameters such as derailment coefficient and critical speed.

Locker의 물림각과 쐐기형 레일클램프의 압착력에 관한 실험적 고찰 (A Experimental Analysis on the Relationship between the Angle of a Locker and the Clamping Force of Wedge Type Rail Clamp)

  • 한동섭;심재준;한근조;이권희
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2005년도 추계학술대회 논문집
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    • pp.247-252
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    • 2005
  • 쐐기형 레일클램프는 작은 초기 압착력으로 레일을 압착한 후 풍속이 증가함에 따라 쐐기작용에 의해 압착력이 증가하여 레일을 강하게 압착하는 구조를 가지고 있다. 쐐기형 레일클램프를 설계하기 위해서는 쐐기작용을 위한 적정 쐐기각과 초기압착력 발휘를 위한 적정 Locker의 물림각을 결정해야 한다. 적정 쐐기각에 관한 연구는 이미 수행되었으며, 본 연구에서는 Locker의 적정 물림각을 설정하기 위하여 이전 연구를 바탕으로 $10^{\circ}$의 쐐기각을 갖는 레일클램프에서 Locker의 물림각과 Jaw pad의 압착력 사이의 상관관계를 실험적 분석을 통해 살펴보았다. 레일클램프의 초기 압착력은 Locker의 물림각에 의해 결정되므로 3, 4, 5, $6^{\circ}$의 4가지 Locker의 물림각에 따른 Locker의 물림력을 압력게이지를 이용하여 측정한 후 Jaw pad의 압착력을 산출하여 유한요소해석결과와 비교하였다.

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