• Title/Summary/Keyword: Roll-to-roll Printed Electronics

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Cantilever Type Idler Roller in Roll-to-roll Process for Printed Electronics (인쇄전자용 롤투롤 공정의 외팔보 형식 아이들 롤러)

  • Yoon, Deok-Kyun;Lee, Seung-Hyun;Kang, Jeong-Sik;Cho, Byung-Oh
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.10
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    • pp.1153-1158
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    • 2011
  • Roll-to-roll process is an emerging mass production method for printed and flexible electronics such as touch screen panel, RFID tag, thin film solar cell, and flexible display due to its high throughput. High precision in printing and coating is required to apply functional materials onto substrate. For such reason, every part of the roll-to-roll equipment needs to be precisely fabricated and to retain its precision under regular operation. In this article, the precision of cantilever type idler roller and a novel method to mitigate its deflection under web tension loading are discussed and the method is verified using both the numerical and the experimental works. The proposed method improves the structural rigidity of cantilever type roller whose advantages, such as low capital cost and high web path configurability, are maintained.

Analysis on Aerodynamic Characteristics of Drying Process in R2R Printed Electronics (롤투롤 전자인쇄 건조공정의 공기역학적 특성분석)

  • Seo, Yang-Ho;Chang, Young-Bae;Kim, Chang-Wan
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.95-103
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    • 2010
  • Roll to Roll (R2R) is one of the most promising production technologies in the printed electronics such as OLEDs, e-paper, backplanes, RFID because this technology can save production cost and increase production speed. Printed electronics includes various processes such as printing, drying, winding, unwinding, and so on. In printed electronics R2R system, air-flotation oven is employed for drying process. Therefore, it is essential to introduce efficient and fast drying process when printing is finished. This paper considers the analysis of drying process in R2R that involves hot air flow. Air-flotation oven consists of non-contact supports and drying of coated web materials such as plastic films and paper. In this paper, experimental results and numerical analysis of pressure-pad air bar are investigated. The aerodynamic characteristics of pressure-pad air bar are numerically calculated using computational fluid dynamics (CFD) approach. Then the measured values of the aerodynamic forces for air bars are compared with those of CFD analysis.

Fabrication Method of Metal Grid Mesh Film Using the Gravure Offset Printing (그리비어 옵셋을 이용한 메탈 그리드 메쉬 필름 제작 기법)

  • Kim, Jung Su;Kim, Dong Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.11
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    • pp.969-974
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    • 2014
  • Previously fabricated electronic devices were used for vacuum manufacturing processes such as conventional semiconductor manufacturing. However, they are difficult to apply to continuous processes such as roll-to-roll printing, which results in very high device manufacturing and processing costs. Therefore, many developers have been interested in applying continuous processes to contact printing or noncontact printing technologies and they proposed various continuous printing techniques instead of conventional batch coating. In this paper, we proposed improved gravure offset printing process as one of the contact printing technique. We used etching pattern geometry with soft core blanket roll for printing of ultra fine line below the 10um.Using this technique we obtained flexible metal grid mesh film as transparent conductive film.

Improvement of Recognition of Register Errors and Register Control in Roll-to-roll Printing Equipment by Data Compensation (데이터 보상을 통한 롤투롤 인쇄 장비의 레지스터 오차 인식 개선 및 제어)

  • Jeon, Sung Woong;Park, Jong-Chan;Nam, Ki-Sang;Kim, Cheol;Kim, Dong Soo;Kim, Chung Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.11
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    • pp.987-992
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    • 2014
  • Register control of roll-to-roll printing system for printed electronics requires accurate measurement of register errors. The register marks used for the recognition of patterns position between layers have inherently defects due to low printability of register marks themselves, which brings out inaccurate register accuracy and consequently low performance of printed electronics devices. In this study, the compensation methods for the unrecognized or missing register data are proposed to improve the recognition and consequently the control performance of register accuracy in roll-to-roll printing equipment. The compensation methods using the prior data and the linear interpolation are proposed and compared with the case without compensation for the simulation as well as experiment. Only the linear interpolation method could successfully compensate the missing data and consequently improve the register control performance. We should apply the compensation process of the register errors to improve the register control accuracy in the roll-to-roll printing equipment.

Roll-to-roll microcontact-printed microlens array for light extraction film of organic light-emitting diodes (유기발광다이오드의 외부 광추출층을 위한 롤투롤 마이크로컨택 방식으로 인쇄된 마이크로렌즈 어레이)

  • Hwa, Subin;Sung, Baeksang;Lee, Jae-Hyun;Lee, Jonghee;Kim, Min-Hoi
    • Journal of IKEEE
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    • v.26 no.2
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    • pp.205-210
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    • 2022
  • We demonstrated roll-to-roll microcontact printed (mCP) microlens array (MLA) to enhance the light extraction of organic light emitting diodes (OLEDs). The commercially provided microlens array is used as a template for polydimethylsiloxane (PDMS) roll stamp. The fluorinated film is formed on the PDMS roll stamp from fluorinated ink with low boiling point and printed onto the bottom side of the organic light emitting diode without high pressure and high thermal treatment. With optimized concentration of ink, the pattern which is almost identical to that of the template MLA was successfully printed. Due to the structure and low optical absorbance of microcontact printed MLA, the external quantum efficiency of OLED was improved by about 18%.