• 제목/요약/키워드: Roll-to-Roll process

검색결과 812건 처리시간 0.031초

강-열점소성 유한요소법을 이용한 알루미늄 링압연 공정 해석 (Analysis of Aluminium Ring Rolling Process Using Thermo-Rigid-Plastic Finite Element Method)

  • 구상완;이종찬;윤수진;김낙수
    • 대한기계학회논문집A
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    • 제27권5호
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    • pp.815-822
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    • 2003
  • The ring rolling process involves not only three-dimensional non-steady material flow and continuous change of radius and thickness of the ring workpiece but also heat transfer among workpiece, rolls and environment. In this study, deformation and heat transfer analyses were conducted by using the three-dimensional thermo-rigid-plastic finite element method. Three cases of plain ring rolling process were, respectively, simulated for the predictions of roll forces and the highest temperature zone during the aluminum process that ductile fracture often occurs. In addition, to prevent fishtail phenomena of the ring workpiece, axial rolls were used for this study.

LOM 시스템을 이용한 패턴제작에 관한 연구 (A Study on Manufacturing Process of Pattern with LOM System)

  • 최만성;최배호
    • 한국정밀공학회지
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    • 제18권3호
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    • pp.47-52
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    • 2001
  • Rapid Prototyping(RP) has been widely applied in designing and developing process of new products. RP can reduce the lead time and expense required to bring a new product form initial concept to production. Among several RP process can dramatically reduce the total build time and be applied for fabrication of large-sized and free form object because it uses in LOM the paper thickness is 0.05∼0.38mm as deposition feature segment. In this study, mechanical properties of pattern with LOM system is studied for optimal design of sand mold casting. The main result is that tensile, compressive strength and pattern size are significantly affected by temperature of hot roll.

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연속 주편의 응고와 벌징해석에 관한 연구 (Study for Solidification and Bulging of the Continuous Casting Slab)

  • 조종래
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.30-34
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    • 2000
  • In this paper we analyzed bulging condition which affect the quality of continuous casting steel by using the numerical analytic method. First solidification analyses are performed for each cooling zones. Solidification analysis are carried out by one-dimensuional finite difference method. The bulging deformation of cast slab has been calculated with a two-dimensional elasto-plastic and creep finite element model. The adequacy of the model has been checked against the experimental results. From this study the effects of the process variables such as casting speed cooling condition roll pitch are examined. The results from these analyses would be able to apply to the design of continuous casting process.

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Aqueous alkali-developable Photosensitive Barrier Rib Paste for PDP and Photolithographic Process

  • Park, Lee-Soon;Jeong, Seung-Won;Kim, Soon-Hak;Tae, Heung-Sik
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2000년도 제1회 학술대회 논문집
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    • pp.177-179
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    • 2000
  • Barrier rib for the plasma display panel (PDP) was made by photolithographic process utilizing photosensitive barrier rib paste. The barrier rib paste was prepared by first dissolving poly(MMA-co-MAA) binder polymer in butyl carbitol(BC) solvent at 15 wt% concentration. To this solution were added a mixture of functional monomers , Irgacure 651 photoinitiator, and barrier rib power and then the whole mixture was dispersed in the three roll mill for 2 hour. The effect of component and concentration of photosensitive barrier rib paste was studied. After optimization of the paste formulation and photolithographic process, barrier rib could be obtained with good resolution up to 110-120 ${\mu}m$ height and 80-90 ${\mu}m$ width.

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수치해석을 이용한 연주 주편의 역학적 거동 해석 (A Study for the Mechanical Behavior of the Continuous Casting Slab Using Numerical Analysis)

  • 하종수;조종래;이부윤;하만영
    • 한국정밀공학회지
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    • 제17권11호
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    • pp.122-128
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    • 2000
  • In this paper, a bulging condition which affect the quality of continuous casting steel was analyzed by using the numerical analytic method. First, solidification analyses were performed for each cooling zone by one-dimensional finite difference method. The bulging deformation of cast slab has been calculated with a two-dimensional elasto-plastic and creep finite element model. The adequacy of the model has been checked against the experimental results. From this study the effects of the process variables such as casting speed, cooling condition and roll pitch were examined. The results from these analyses would be able to apply to the design of continuous casting process.

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IMO 2세대 선박 복원성 기준에 따른 서프라이딩/ 브로칭 취약성 기준 검증을 위한 계산 코드 개발 (Development of a Computation Code for the Verification of the Vulnerability Criteria for Surf-riding and Broaching Mode of IMO Second-Generation Intact Stability Criteria)

  • 신동민;오경근;문병영
    • 한국해양공학회지
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    • 제33권6호
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    • pp.518-525
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    • 2019
  • Recently, the Sub-Committee on SDC (Ship Design and Construction) of IMO have discussed actively the technical issues associated with the second-generation intact stability criteria of ships. Generally, second generation intact stability criteria refer to vulnerability five modes ship stability which occurs when the ship navigating in rough seas. As waves passes the ship, dynamic roll motion phenomenon will affect ship stability that may lead to capsizing. Multi-tiered approach for second generation of intact stability criteria of IMO instruments covers apply for all ships. Each ship is checked for vulnerability to pure loss of stability, parametric roll, and broaching/surf-riding phenomena using L1(level 1) vulnerability criteria. If a possible vulnerability is detected, then the L2(level 2) criteria is used, followed by direct stability assessment, if necessary. In this study, we propose a new method to verify the criteria of the surf-riding/broaching mode of small ships. In case, L1 vulnerability criteria is not satisfied based on the relatively simple calculation using the Froude number, we presented the calculation code for the L2 criteria considering the hydrodynamics in waves to perform the more complicated calculation. Then the vulnerability criteria were reviewed based on the data for a given ship. The value of C, which is the probability of the vulnerability criteria for surf-riding/broaching, was calculated. The criteria value C is considered in new approach method using the Froude-Krylov force and the diffraction force. The result shows lower values when considering both the Froude-rylov force and the diffraction force than with only the Froude-Krylov force was considered. This difference means that when dynamic roll motion of ship, more exact wave force needs considered for second generation intact stability criteria This result will contribute to basic ship design process according to the IMO Second-Generation Intact Stability Criteria.

Mastication에 依한 Polystyrene의 機械的 分裂 (第2報). 廢 Polystyrene 樹脂의 再生利用에 關한 基礎的 硏究 (Mechanical Degradation of Polystyrene by Mastication (II). Basic Studies on Recovery of Waste Polystyrene)

  • 정기현;김국중;김상대
    • 대한화학회지
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    • 제19권5호
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    • pp.386-393
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    • 1975
  • Roll을 사용한 mastication에 의한 polystyrene(단독시와 SBR과의 blend시)의 기계적분열에 대하여 검토한 결과 다음과 같은 결론을 얻었다. 1. Polystyrene-SBR blend계에서 polystyrene 성분의 MWD는, original polystyrene속에 존재하는 고분자량의 polymer 분자가 기계적으로 절단되어 소멸하여 보다 낮은 분자량의 polymer 분자를 생성하며, 분포곡선의 정점은 분열이 진행함에 따라 저분자량역으로 이동하고 점차 높은 정점을 가지는 폭이 좁은 곡선으로 되어 최종적으로 비교적 균일한 polymer로 됨을 실증하였다. 2. Polystyrene chain의 절단수는 roll에 의한 mastication time이 길어짐에 따라 증가하였고, 140, 150 alc $160^{\circ}C$에서 각각 100분간 mastication시킨 처리물에서는 $2.36{\times}10^{20}개,\;1.76{\times}10^{20}개\;및\;1.52{\times}10^{20}$개의 분열 polymer가 생성하였다. 3. Polystyrene의 mechanical degradation의 분열속도는 온도가 상승함에 따라 감소되었고, -8.7kcal/mole이란 부(負)의 활성화에너지를 나타내었으며, 따라서 이 경우의 mechanical degradation은 활성화에너지를 기계적으로 공급받는 화학적 process임을 실증하였다.

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한국형 찐빵 제조에 적합한 시판 밀가루 품질 밑 적정 제빵 조건 (Commercial Wheat Flour Quality and Bread Making Conditions for Korean-style Steamed Bread)

  • 김창순;황철명;송양순;김혁일;정동진;한재홍
    • 한국식품영양과학회지
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    • 제30권6호
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    • pp.1120-1128
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    • 2001
  • 한국형 찐빵 품질에 적합한 시중 밀가루 품질과 발효 시간 (0~60분) 및 첨가 재료(베이킹파우더, 쇼트닝)가 찐빵 품질에 미치는 효과를 조사하고자 박력분(LF), 중력분(MF), 강력 분(HF)과. 박력분과 강력분(HLF) 혹은 박력분과 중력분 (HMF)을 각각 동량 혼합한 것을 포함한 5종의 밀가루를 사용하여 밀가루 반죽 물성과 빵 품질을 비교하였다. 사용된 밀가루의 단백질 함량은 8.17.~12.52%, 회분은 0.38 ~ 0.41% 범위에 있으며 찐빵은 오븐에서 굽는 roll bread와는 다르게 1차 발효 과정을 생략한 제조 조건에서 찐빵 품질이 가장 우수하였고, 찐빵 제조에 요구되는 밀가루는 반죽 강도가 강한 강력분에 가까운 밀가루보다 단백질 함량이 9.5 ~ 10.9%, 범위의 반죽 강도가 중간 정도인 시중 밀가루가 찐빵 제조에 적합하였다. 찐빵 제조에 베이킹파우더 1.0~1.5%, 쇼트닝 5 ~ 7% 첨가로 빵 부피, 빵 모양, bread score, 조직감 등이 향상되었다. 전반적인 기호도가 가장 높았던 찐빵은 강력분과 박력분을 동량 혼합한 혼합분(단백질 10.53%)으로 만든 것으로 빵 껍질이 매끄럽고, 광택이 있고 희었으며, 촉감은 촉촉하고 부드러웠다. 시중 밀가루 품질과 빵 품질과의 상관성은 ro11 bread와 찐빵에서 다르게 나타났는데 roll bread의 빵 부피나 total bread score는 단백질 함량과 farinograph 반죽 물성이 모두 관련이 있었으나 찐빵의 경우 단백질 함량은 빵 부피에 영향을 미치지 않았고 새심 bread score는 단백질 보다 반죽 안정도와 상관성이 더 높았으며 빵 표면 특성은 반죽 형성 시간과 호화 점도에 의해 더 큰 영향을 받는 것으로 나타났다.

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누적압연접합(Accumulative Roll-Bonding, ARB)에 의한 Al의 결정립 미세화와 마모 특성 연구 (An Investigation of Sliding Wear and Microstructural Evolution of Ultra-Fine Grained Pure Al Fabricated by ARB Process)

  • 박관순;이태오;김용석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.21-24
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    • 2000
  • Ultra-fine grains were produced in pure Al using an Accumulative Rolling-Bonding (ARB) process. After several cycles of the ARB process, pure Al sheets were filled with the ultra-fine grains whose diameters were several hundred nano-meters. With ARB cycles, the nature of grain boundaries of the ultra-fine grains changed from diffusive sub-boundaries to well-defined high angle boundaries. After 7 cycles, ultra-fine polycrystals with large misorientations between neighboring grains were obtained. Sliding wear tests using a pin-on-disk type wear tester were co ducted on the ultra-fine grained pure Al. Wear rates of pure Al increased with the increase of ARB cycle numbers in spite of the increase in hardness. Worn surfaces and cross-sections were examined with optical microscopy (OM) and scanning electron microscopy (SEM) In investigate the wear mechanism of the ultra-fine grained pure Al.

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6층겹침ARB공정에 의해 강소성가공된 극저탄소IF강의 어닐링에 따른 미세조직 변화 (Microstructural Evolution with Annealing of Ultralow Carbon IF Steel Severely Deformed by Six-Layer Stack ARB Process)

  • 이성희
    • 한국재료학회지
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    • 제22권8호
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    • pp.403-408
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    • 2012
  • A sample of ultra low carbon IF steel was processed by six-layer stack accumulative roll-bonding (ARB) and annealed. The ARB was conducted at ambient temperature after deforming the as-received material to a thickness of 0.5 mm by 50% cold rolling. The ARB was performed for a six-layer stacked, i.e. a 3 mm thick sheet, up to 3 cycles (an equivalent strain of ~7.0). In each ARB cycle, the stacked sheets were, first, deformed to 1.5 mm thickness by 50% rolling and then reduced to 0.5 mm thickness, as the starting thickness, by multi-pass rolling without lubrication. The specimen after 3 cycles was then annealed for 0.5 h at various temperatures ranging from 673 to 973 K. The microstructural evolution with the annealing temperature for the 3-cycle ARB processed IF steel was investigated in detail by transmission electron microscopy observation. The ARB processed IF steel exhibited mainly a dislocation cell lamella structure with relatively high dislocation density in which the subgrains were partially observed. The selected area diffraction (SAD) patterns suggested that the misorientation between neighboring cells or subgrains was very small. The thickness of the grains increased in a gradual way up to 873 K, but above 898 K it increased drastically. As a result, the grains came to have an equiaxed morphology at 898 K, in which the width and the thickness of the grains were almost identical. The grain growth occurred actively at temperatures above 923 K.