• 제목/요약/키워드: Roll-to-Roll process

검색결과 812건 처리시간 0.035초

직접압연 공정에서 품질계측을 위한 공정변수의 선정 (Determination of the process variables for quality monitoring in direct rolling processes)

  • 배세철;박영준;조형석
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
    • /
    • pp.1364-1367
    • /
    • 1996
  • Recently, direct rolling process, called as strip casting process, has been interested in to save production cost by reducing forming processes. In direct rolling process, since a steel strip of thickness 1-5(mm) can be produced directly from molten metal, it can eliminate secondary hot rolling process. On the other hand, since many process variables are existed in this process and relation of these variables is very complex, it is difficult to realize the process design and the quality control. In this paper, as first step to overcome above difficulties, the quantitative relationship of the process variables affected to quality of the strip has been carried out through the numerical analysis. Also, we determined the process variable to monitor the quality in the direct rolling process. As a result, we show that the solidification final point, called as Nip point, was related directly to quality of the strip.

  • PDF

바코팅 공정을 이용한 유기 발광 다이오드 특성 향상 (Improvement of Inverted Hybrid Organic Light-emitting Diodes Properties with Bar-coating Process)

  • 곽선우;유종수;한현숙;김정수;이택민;김인영
    • 한국정밀공학회지
    • /
    • 제30권6호
    • /
    • pp.589-595
    • /
    • 2013
  • Solution processed conjugated molecules enable to manufacture various electronic devices by unconventional and cost effective patterning methods as screen or gravure printing. Spin-coating is the most popularly used method to form conjugated polymeric film for various electronic devices. The coating method has certain disadvantages such as a large amount of unwanted wastes, difficulty forming a film with a large area, and impossible to apply roll-to-roll manufacturing. We present here a promising alternative coating method, bar-coating for conjugated polymer film and OLED with the bar coated light emitting layer. In this papers, we show atomic force microscope images of spin- and bar-coated Poly[(9,9-di-n-octylfluorenyl-2,7-diyl)-alt-(benzo[2,1,3]thiadiazol-4,8-diyl)] (F8BT) films on substrate. The bar-coated film showed a slight lower RMS roughness (1.058 [nm]) than spin-coated film (1.767 [nm]). It means the bar-coating is suitable method to form light emitting layers in OLEDs. By using bar-coating process, an OLED obtained with 4.7 [cd/A] in maximum current efficiency.

Doublet Panel Method를 이용한 Hovering Rotor의 공기역학적 해석 (Aerodynamic Analysis of a Hovering Rotor by the Doublet Panel Method)

  • 류능수;박홍남
    • 산업기술연구
    • /
    • 제8권
    • /
    • pp.31-35
    • /
    • 1988
  • To predict the airloads on helicopter rotors in hover, the doublet panel method of the first order is applied. For this simulation, the rotor blade is divided into many panels both in spanwise and in chordwise direction, and Kocurek-Tangler's prescribed wake with roll-up process is taken for determing wake geometry and then represented by vortex lattice. To abtain more physically realistic calculation of induced velocity, the vortex core model is adopted and the compressibility effect is considered by Karman-Tsien rule.

  • PDF

자동차 선도장 강판용 폴리에스테르 폴리올 기반 폴리우레탄의 합성과 물성에 대한 연구 (Study for Synthesis and Properties of Polyurethane Based on Polyester Polyol with Varying Hydroxyl Values for Automotive Pre-painted Metal Sheet Applications)

  • 강충열;이재영;노승만;남준현;박종명;정현욱;유상수
    • 접착 및 계면
    • /
    • 제12권1호
    • /
    • pp.34-42
    • /
    • 2011
  • 자동차용 도장시스템으로 새롭게 대두되고 있는 roll coating process는 비친환경적이면서도 생산성이 떨어지는 기존의 습식도장공정을 완전 대체할 수 있는 기술로 알려져 있다. Pre-painted 강판 시스템에서 도막 유연성 및 강도 등의 구현을 위하여 경화거동뿐만 아니라 내식성 및 성형가공성, 유변학적 거동 등의 평가가 매우 중요하다. 본 연구에서는 pre-painted system에 적용하기 위하여 polyester 수지를 수산화기 및 분자량 변성을 통하여 합성한 후, 경화거동 및 딥드로잉, 인장력, 유변특성 등을 평가하였다. 40 (mg KOH-/mol)정도의 수산화기를 갖는 N-0375-40 system이 유연성 및 도막강도, 경화거동 등의 가장 우수한 물성을 나타내었다.

영상처리를 이용한 사이징 제거 상태 측정 알고리즘과 전자파 차폐 성능을 갖는 탄소 섬유 개발 (Measurement Algorithms of Sizing removed state using Image Process And Development of Carbon fibers with Electromagnetic shielding Performance)

  • 조준호;전관구
    • 한국산학기술학회논문지
    • /
    • 제18권2호
    • /
    • pp.95-101
    • /
    • 2017
  • 본 논문에서는 복합재료로 만들기 위한 전처리 단계에서 수행한 사이징 제거 상태를 영상처리 알고리즘을 적용하여 수치적으로 나타내었고, 전자파 차폐 성능을 높이기 위해서 건식 공정 방식으로 니켈도금 탄소섬유를 제작하였다. 탄소섬유 제조에서 폴리머 종류로 감싸져 나온 사이징은 건식 코팅을 위해서는 제거해야 한다. 사이징이 제거된 상태를 주사 전자현미경(scanning electron microscope, SEM)으로 촬영한 이미지에서 탄소 섬유의 규칙적인 패턴, 즉 상관성을 구함으로써 수치적인 값으로 나타낼 수 있다. 사이징의 제거 방식은 용액, 압축 공기와 용액과 압축공기(하이브리드)로 제거한 SEM 영상에 대하여 제안된 방법을 적용한 결과 하이브리드 방식이 우수함을 확인 할 수 있었다. 그리고 사이징이 제거된 스프레딩 탄소 섬유 롤을 롤투롤 스퍼터 방식으로 니켈도금 탄소 섬유를 제작할 수 있었다. 제작된 30um, 40um과 100um 니켈코팅 탄소섬유에 대해서 전자파 차폐 성능을 측정하였다. 한국산업기술시험원에서 100um 니켈코팅 탄소섬유의 전자파 차폐 성능을 평가한 결과 최저 66.7(dB)에서 최고 73.2(dB)의 전자파 차폐 성능을 보였다. 이것은 구리의 전자파 차폐율과 유사하여 EV/HEV자동차의 케이블로 사용될 수 있다.

사이드 밀링 커터를 이용한 워엄 스크루 가공에서 공구 런아웃이 표면조도에 미치는 영향분석 (Investigation of Surface Roughness Characteristics according to Tool Runout Variations in Side Milling Cutter for Worm Screw)

  • 김선호
    • 한국기계가공학회지
    • /
    • 제8권4호
    • /
    • pp.76-82
    • /
    • 2009
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear motion. For mass production of a high quality worm, the current roll forming process is substituted with the milling cutter process. Since the milling cutter process enables the integration of all machining operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. The tooling system for side milling cutter on the CNC lathe to improve machinability is developed. However, the runout of spindle and cutting tips are important factors to be considered for producing high quality worms because the tooling system has multiple tips. In this study, surface roughness variations accuracy according to runout was investigated in side milling cutter for worm screw. The result shows by simulation and experiment.

  • PDF

알루미늄 열간 압연공정의 동력 전달용 커플링에 대한 최적화 설계 (Design Optimization on End Coupling as a Power Transmission Component for Aluminum Hot Rolling Process)

  • 이현승;이영신
    • 한국CDE학회논문집
    • /
    • 제17권1호
    • /
    • pp.1-6
    • /
    • 2012
  • The End Coupling is main component of the aluminum hot roll process. The End Coupling is used for transmission of rotational power with heavy-duty load. Fracture of the End Coupling cause serious economic losses because an End Coupling is a very expensive component and it takes a long time to repair it. Therefore, preventing the destruction of the End Coupling is essential for ensuring a long mechanical life cycle. In this paper, the parametric study on the End Coupling was performed in order to minimize maximum stress under operation loads. To verify the interference of spindle assembly with modified End Coupling, kinematics simulation was performed by applying the various combination type and dynamic boundary condition of the spindle assembly. The interference of optimized model was not occurred during combination process and driving process. As a result of an optimum design for life extension on End Coupling, the maximum stress of modified End Coupling was lower than that of the initial model by 26%.

냉간압연 사이드트리밍공정에서의 스트립 절단면 품질불량 감소기술 개발 (Reduction Technology of Bad Quality of Strip Cutting Face in the Side Trimming Process of the Cold Rolling)

  • 송길호;손광호;김기원;박해두
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
    • /
    • pp.101-108
    • /
    • 2004
  • It is very important to diagnose state of knife and strip cutting face in real time in the side trimming process due to improvement of quality of trimming face. In this study, diagnosis system for knife and strip cutting face was developed. CCD camera was installed at the both side of strip in the entry of burr masher roll. This system offer to operator the diagnosis result that was analyzed image obtained from CCD camera. As a result, bad quality of trimming face is decreased below 1/10 and knife breakage is detected $100\%$.

  • PDF