• 대한기계학회논문집B
• /
• 제23권1호
• /
• pp.12-24
• /
• 1999

A computer program has been developed for analyzing the two-dimensional, unsteady conservation equations for transport phenomena in the molten region of twin-roll continuous casting in order to predict the turbulent velocity, temperature fields, and solidification process of the molten steel. The energy equation of the cooling roll is solved simultaneously with the conservation equations of molten steel in order to consider heat transfer through the cooling roll. The results show the velocity, temperature and solidification pattern in the molten region with roll temperature as a function of time. The results for velocity and temperature fields with solidification are compared with those without solidification, giving different thermofluid characteristics in the molten region. We also investigated the effects of revolutional speed of roll, superheat and nozzle geometry on the turbulent flow, temperature and solidification in the molten steel and temperature fields in the cooling roll.

• 한국생산제조학회지
• /
• 제26권2호
• /
• pp.166-171
• /
• 2017

This study analyzes the effect of anodizing conditions on nanopore formation on a cylindrical aluminum roll. In general, a nanopore is formed at the center of a concave base-pattern. Occasionally, multiple nanopores are formed on a single base-pattern. However, to control the diameter and interpore distance precisely, single nanopores are required. In this study, the ratio of the number of single nanopores to the total number of nanopores was investigated by varying anodizing conditions such as electrode area, electrolyte concentration, and rotation speed of the roll mold. The areal ratio of the counter-electrode to the working electrode (aluminum), electrolyte concentration, and the roll-mold rotation speed were varied from 0.4% to 42%, 0.07 M to 0.3 M, and 5 rpm to 75 rpm, respectively. The experimental results showed that the single-nanopore ratio increased with increasing counter-electrode area and electrolyte concentration. However, the rotation speed had no significant effect on nanopore shape.

• 한국측량학회지
• /
• 제28권1호
• /
• pp.39-46
• /
• 2010

수심측량 자료는 선박의 항행안전을 위한 필수자료이며 해양의 합리적 이용과 보전을 위한 기초자료이다. 최근 IT기술과 측위장비(GPS와 INS), 수심관측 장비(Echo Sounder)의 발달로 멀티빔(Multi Beam Echo Sounder) 방식을 이용하여 정밀한 해저지형 자료DB를 구축하고 있다. MBES 자료에는 다양한 요인으로 인하여 오차를 포함하고 있으며, 일부 자료에서 지형이 지그재그한 물결현상을 발생하는 오차들이 발생한다. 물결무늬를 발생시키는 오차는 MBES 자료 처리결과의 정확도를 저해하는 요인이며, 발생 원인을 파악하여 이러한 오측자료 제거를 통하여 정확도를 향상시키고자 한다. 본 연구에서는 MBES 자료를 이용하여 물결 무늬 현상이 발생하는 자료에 대한 Motion sensor 값을 분석하여 오측자료의 원인을 파악하였다 분석결과, 물결무늬 현상은 Roll의 표준편차와 상관관계를 갖으며, 이러한 물결무늬 오측자료는 급격한 Roll 값의 변화로 인하여 Swath 자료와 Roll 값의 불일치 결과로 나타났다. 이를 근거로 Swath 자료의 기울기와 Roll 값의 비교하여 오측자료를 선별하여 제거하였다 오측자료를 제거한 결과. Motion sensor의 Roll 값의 표준연차 등을 이용하여 MBES 자료의 품질을 판단하고, 불일치 자료를 최소화하는 추가적인 오차 요인을 계산할 수 있을 것이라 예상된다 또한, 해황조건이 고르지 못한 상황 및 Sensor의 움직임이 크게 일어나는 소형 선박 등에 척용을 하면 수심측량 정확도 개선에 기여할 수 있을 것이다.

• 한국생산제조학회지
• /
• 제22권5호
• /
• pp.871-878
• /
• 2013

Roll-to-roll (R2R) hot embossing systems have been developed and are widely used in various industrial domains. These systems press and heat flexible films between a press roll and a back-up roll, as said films pass through the two rolls. In previous studies, a heating roll was used for heating. However, in this study, a hybrid roll for R2R hot embossing is conceptualized and developed. This R2R system can be used for generating fine patterns on large and continuous films. The hybrid roll of our system can cool and heat the films simultaneously, thus affording greater flexibility in process design. Thermal and structural analyses were performed for developing the hybrid roll. In addition, a hybrid roll was designed based on analytical results. Experiments were conducted for measuring the performance of the developed hybrid roll.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2008년도 춘계학술대회 논문집
• /
• pp.449-450
• /
• 2008

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2008년도 춘계학술대회 논문집
• /
• pp.629-630
• /
• 2008

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2009년도 추계학술대회 논문집
• /
• pp.667-668
• /
• 2009

• 한국신재생에너지학회:학술대회논문집
• /
• 한국신재생에너지학회 2010년도 춘계학술대회 초록집
• /
• pp.84.1-84.1
• /
• 2010

Currently, new and renewable energy come into the spotlight, such as solar energy, wind power, fuel cell, hybrid car etc., due to the energy resource is being depleted. Especially, in order to solve like this problem, the study of solar cell manufacturing systems are being extensively researched such as vacuum process. But the major fault of the vacuum process are its expensive production price. On the order hand, Roll-to-roll printing system, the new technology of solar cell manufacturing, has low production price compare with the vacuum process. Also roll-to-roll printing system can decrease the 95% of waste water and 99.9% of harmful gasses than the vacuum process. So we addressed the roll to roll printing system for the flexible solar cell by using printing technology. This roll-to-roll printing system is comprised of various modules, such as web handling module, fine pattern printing module, dry/curing module, uniform coating module and laminating module etc.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2004년도 추계학술대회 논문집
• /
• pp.1452-1455
• /
• 2004

Sandwich structures, which are composed of a thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the application of a particular sandwich structure, various types of cores can be used. The production of sandwich sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we have studied the embossing structure of sheet type and developed embossing roll mold with $\Phi$3 pattern and roll forming system.

• 한국정밀공학회지
• /
• 제28권7호
• /
• pp.777-782
• /
• 2011

Micro features on the surface are well-known to have significant effects on optical or mechanical properties such as the optical interference, reflectance at the surface, contact angle, interfacial friction, etc. These surface micro features are increasingly employed to enhance the functionality of the applications in various application areas such as optical components for LCD or solar panel. Diverse surface features have been proposed and some of them are showing excellent efficiency or functionality, especially in optical applications. Most applications employing the micro features need manufacturing process for mass production and the injection molding and roll-to-roll forming, which are typical processes for mass production adopting polymeric materials, may be also preferred for micro patterned plastic product. Since the functionality or efficiency of the surface structures generally depends on the shape and the size of the structure itself or the array of the structures on the surface, it would be very important to replicate the features very precisely as being designed during the molding the micro pattern applications. In this paper, a series of research activities is introduced for roll-to-roll forming of micro patterned film including filling of patterns with UV curable resin, demolding of surface structures from the roll tool, control of surface energy and cure shrinkage of resin and dispose time and intensity of the UV light for curing of UV curable resin.