• 제목/요약/키워드: Roll change

검색결과 208건 처리시간 0.025초

롤투롤 인쇄 전자 시스템에서 유연기판의 열변형을 고려한 웹의 장력거동 분석 (Analysis of Thermal Effect on Tension of a Moving Web in Roll-to-Roll Printed Electronics)

  • 이종수;이창우
    • 한국기계가공학회지
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    • 제12권5호
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    • pp.9-15
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    • 2013
  • Roll-to-roll printing technology has lately become a subject of special interests in the field of printed electronics. Since this technology has the advantage that continuous and mass production is possible. And for high precision register control is required in multi-layer printing to produce the electronic devices, this is one of the most important technologies in roll-to-roll printing technology. Register error could be generated by various reasons like eccentricity of roll and thermal deformation due to temperature variation in drying section. In this study, the effect of tension variation on the register was analyzed. The results of these analyses show that it is essential to consider the tension disturbance which is generated by the change of temperature in drying section, and conventional register model has limitation to estimate the register error. In order to overcome the limitation of the register model, advanced register model based on the SI process was developed. Also, the performance of the developed model was verified experimentally.

Mathematical Model for Cold Rolling and Temper Rolling Process of Thin Steel Strip

  • Lee, Won-Ho
    • Journal of Mechanical Science and Technology
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    • 제16권10호
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    • pp.1296-1302
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    • 2002
  • A mathematical model for cold rolling and temper rolling process of thin steel strip has been developed using the influence function method. By solving the equations describing roll gap phenomena in a unique procedure and considering more influence factors, the model offers significant improvements in accuracy, robustness and generality of the solution for the thin strip cold and temper rolling conditions. The relationship between the shape of the roll profile and the roll force is also discussed. Calculation results show that any change increasing the roll force may result in or enlarge the central flat region in the deformation zone. Applied to the temper rolling process, the model can well predict not only the rolling load but also the large forward slip. Therefore, the measured forward slip, together with the measured roll force, was used to calibrate the model. The model was installed in tile setup computer of a temper rolling mill to make parallel setup calculations. The calculation results show good agreement with the measured data and the validity and precision of the model are proven.

TRIZ를 이용한 롤 포밍 머신의 개발 (Development of Roll Forming Machine Using TRIZ)

  • 송준호;오대진;유승현;최명수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1548-1552
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    • 2007
  • The roll forming machines currently used in industries require manual change of individual rolls taking 30 to 60 minutes of operation shutdown, This in turn reduces the operational efficiency by considerable margin and has one of the major negative effect on the overall productivity. To improve the operational efficiency of the existing roll forming machine, current manual roll changing process needs automatation to save considerable amount of time. In this study, TRIZ is adopted in the development of new roll forming machine. The Ideal Final Result (IFR) was set up initially and the fundamental causes were examined by Root Cause Analysis. The final proposed concept was drawn from the application of 40 invention principles of TRIZ.

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An Approximate Model for Predicting Roll Force in Rod Rolling

  • Lee, Youngseog;Kim, Hong-Joon
    • Journal of Mechanical Science and Technology
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    • 제16권4호
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    • pp.501-511
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    • 2002
  • This paper presents a study of the effect of rolling temperature, roll gap (pass height), initial specimen size and steel grades of specimens on the roll force in round-oval-round pass sequence by applying approximate method and verifications through single stand pilot rod rolling tests. The results show that the predicted roll forces are in good agreement with the experimentally measured ones. The approximate model is independent of the change of roll gap, specimen size and temperature. Thus, the generality of the prediction methodology employed in the approximate model is proven. This study also demonstrates that Shida's constitutive equation employed in the approximate model needs to be corrected somehow to be applicable for the medium and high carbon steels in a lower temperature interval (700∼900$\^{C}$).

2롤 교정공정에서 인발선재의 선경변화 (Dimensional Change in Drawn Wire Product in the Two Cross-Roll Straightening Process)

  • 문창선;김낙수
    • 대한기계학회논문집A
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    • 제37권3호
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    • pp.295-302
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    • 2013
  • 상온에서의 2롤 교정공정은 인발선재의 진직도를 향상시키기 위한 가공방법이다. 인발과정에서 생긴 인발선재의 내부 및 외부에 남아 있는 잔류응력은 2롤 교정을 거치면서 변하게 된다. 그에 따라서 인발선재의 선경에도 변화가 생긴다. 인발후 잔류응력이 남아 있는 소재에 대하여 롤사이의 거리(h)와 롤의 교차각도(${\alpha}_u$, ${\alpha}_d$)에 따른 선경변화를 분석하고 최종제품의 잔류응력과 선경변화를 예측하였다. 2롤 교정을 통한 최종제품의 선경변화를 예측해 실험값과 비교 및 검증한 결과 타당한 계산결과를 얻을 수 있었다. 상부롤과 하부롤의 교차각도는 잔류응력과 선경변화에 미치는 영향이 미미하였다. 반면에, 롤사이의 거리(h)는 잔류응력과 선경변화에 영향을 미치는 것을 확인하였다.

비행시험을 통한 비대칭 무장 형상의 조종성 개선에 관한 연구 (A Study on Improvement of Aircraft Handling Quality for Asymmetric Loading Configuration from Flight Test)

  • 김종섭;황병문;김성준
    • 제어로봇시스템학회논문지
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    • 제12권7호
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    • pp.713-718
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    • 2006
  • Supersonic jet fighter aircraft have several different weapon loading configuration to support air-to-air combat and air-to-ground delivery of weapon modes. Especially, asymmetric loading configurations could result in decreased handling qualities for the pilot maneuvering of the aircraft. The design of the T-50 lateral-directional roll axis control laws change from beta-betadot feedback structure to simple roll rate feedback structure and gains such as F-16 in order to improve roll-off phenomena during pitch maneuver in asymmetric loading configuration. Consequently, it is found that the improved control law decreases the roll-off phenomenon in lateral axes during pitch maneuver, but initial roll response is very fast and wing pitching moment is increased. In this paper, we propose the lateral control law blending between beta-betadot and simple roll rate feedback system in order to decreases the roll-off phenomenon in lateral axes during pitch maneuver without degrading of roll performance.

냉간압연가공시 Work roll 마멸과 판면조도에 관한 연구 (A Study on Work Roll Wear and Surface Roughness of Steel Strip in the Cold Rolling)

  • 전언찬;김순경
    • 한국정밀공학회지
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    • 제8권4호
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    • pp.33-40
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    • 1991
  • The decrease in surface roughness of work roll and steel strip in cold rolling of low carbon steel strip has been investigated by working distance, materials, total separating force and total reduction ratio. The main results are as follows; For the same lubricating conditions. 1) The changing of surface roughness of steel strip were similar to work roll. The transcription ratio is in inverse proportion to the carbon content of steel strip. 2) The surface roughness of steel strip is hardly change according to changing of total separating force and total reduction ration. 3) The wear of work rolls surface is more rapid in that case of continuous casted steel strip than ingot casted steel strip. The aluminium content dull powder adhere on the rolls surface, and so. It makes the mirror surface of work roll accelerate.

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Effects of different roll angles on civil aircraft fuselage crashworthiness

  • Mou, Haolei;Du, Yuejuan;Zou, Tianchun
    • Advances in aircraft and spacecraft science
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    • 제2권4호
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    • pp.391-401
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    • 2015
  • Crashworthiness design and certification have been and will continue to be the main concern in aviation safety. The effects of roll angles on fuselage section crashworthiness for typical civil transport category aircrafts were investigated. A fuselage section with waved-plates under cargo floor is suggested, and the finite element model of fuselage section is developed to simulate drop test subjected to 7 m/s impact velocity under conditions of 0-deg, 5-deg, 10-deg and 15-deg roll angles, respectively. A comparative analysis of failure modes, acceleration responses, and energy absorption of fuselage section under various conditions are given. The results show that the change of roll angles will significantly affect fuselage deformation, seat peak overloads, and energy absorption. The crashworthiness capability of aircraft can be effectively improved by choosing appropriate landing way.

미니밀 코일박스의 권취공정에 대한 유한요소 해석 (Finite Element Analysis of the Coiling Process of Hot Bar in coil Box of Mini-Mill)

  • 이호국;이상로
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.32-39
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    • 1997
  • The coiling station of ISP coil box is an equipment that winds a hot bar rolled at reduction unit into a coil without mandrel. In the coiling process, the roll gap of the bending unit is a significant one of several factors that influence bar coiling. To obtain a good bar-coil, the roll gap must be set appropriately according to the bar thickness. In this study, with 2-dimensional isothermal elastic-plastic finite element method, authors investigated influence of the change of the roll gap on the initial coiling shapes and the formed inner diameters of coils. Based on finite element analysis, authors proposed the appropriate roll gap according to the bar thickness to be able to wind a hot bar. The inner diameters of coils by results of analysis comparatively agreed with coling operation conducted in plant.

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