• Title/Summary/Keyword: Roll Characteristics

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Analysis of the Coupled Turbulent Flow and Macroscopic Solidification in Twin-Roll Continuous Casting Process (쌍롤식 연속주조공정에서의 난류유동 및 거시적응고 해석)

  • Kim, Deok-Su;Kim, U-Seung;Jo, Gi-Hyeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.3
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    • pp.285-295
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    • 2001
  • The transport phenomena in a wedge-shaped pool of twin-roll continuous caster are affected by the various operating parameters such as the melt-feed pattern, roll-gap thickness, melt-superheat, and casting speed. A computer program has been developed for analyzing the two-dimensional, steady conservation equations for transport phenomena during twin-roll continuous casting process in order to estimate the turbulent melt-flow, temperature fields, and solidification in the wedge-shaped pool. The turbulent characteristics of the melt-flow were considered using a low-Reynolds-number K-$\xi$ turbulence model. Based on the computer program, the effects of the different melt-feed patterns, roll-gap thicknesses, and superheats of melt on the variations of the velocity and temperature distributions, and the mushy solidification were examined. The results show that the liquidus line is located considerably at the upstream region, and in the lower region appear the well-mixed melt-flow and most widely developed mushy zone. Besides, the variation of melt-flow due to varying melt-feed patterns, affects mainly the liquidus line, and scarcely has effects on the solidus line in the outlet region.

An Experimental Study on the Drying and Curing Characteristics of Conductive metallic ink using Combined IR and Hot Air Type in the Roll-to-Roll System (R2R 공정에서 적외선가열과 열풍을 혼합한 건조방식에서 전도성 금속 잉크의 건조 및 큐어링 공정 특성에 관한 실험적 연구)

  • Kim, Young-Mo;Hong, Seung-Chan;Lee, Jai-Hyo
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.73-78
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    • 2010
  • This research is about the drying and curing characteristic of conductivity metallic ink on-line curing device in order to improve the curing time for productivity in RFID Gravure printing. The curing process is carried out to increase the electric conductivity after the metallic ink is printed on the substrate. The metal ink is composed of nano-sized silver or copper particles. In this research, the combined IR and Hot air curing system is used and its results is compared with those of oven, IR and Hot Air type respectively. Generally the curing time in the past is about 3 minutes. But the combined system (IR+Hot Air) in this research shows that curing time is less than 30 seconds. These results is much faster than those of other system. This study can be help to make Roll-to-Roll drying and curing process for mass and continuous production on-line.

A Study on the Wear Characteristics and Lifetime Of High Chromium Roll (고크롬 롤의 수명과 마멸특성에 관한 연구)

  • Kim, M.K.;Kim, S.K.;Jeon, E.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.58-65
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    • 1997
  • Work rolls used in cold rolling mills must have outstanding wear resistance and very little plastic defor- mation. Thus, these rolls require a higher surface hardness and harding to a greater depth. To meet these requirements, the rolls, in general, have basic chemical composition of 0.7 to 1.0% carbon and 1.0 to 5.0% Cr(chromium), plus a small amounts of special elements, and are subjected to intensive water quenching and tempering at low temperature to provide a surface hardness of over 90 shore. This test results are as follows. Deflection and fracture load of 5% Cr material are than those of 3% Cr material and show flat curve from surface to subsurface. It will be clear that 5% Cr work roll has a superior resisti- bility against wear and abrasion comparing with 3% Cr work roll. The improvement of wear and abrasion in 5% Cr work roll will be achieved by the large amount of wpheroidal carbide. In grindability and polish, 5% Cr work roll will be a little inferior comparing with 3% Cr work roll.

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Prediction of AGS Distribution and Analysis of Rescrystallization Behavior in 3-roll Mill (3-롤 압연 오스테나이트 결정립도 분포 예측 및 재결정 거동 분석)

  • 권혁철;김수영;임용택;이영석;우종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.169-172
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    • 2002
  • Recently, the application of 3-roll mill is increasing, because of its flexibility in spread control and stand arrangements due to its compact size. But deformation characteristics and microstructural change in the process is not well known. In this study, austenite grain size (AGS) predictions were made by isothermal FE analyses and a microstructure model available in the literature. From this study, the effect of draught on the AGS characteristics was analyzed based on the divided zones of two major recrystallization behaviors.

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Experimental Study on the Effect of Coupled Motions on the Sloshing in Rectangular Tank

  • Woo, Bong-K.;Kwon, Young-S.;Jo, Chul-H.;Seo, Hyun-W.
    • Journal of Ship and Ocean Technology
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    • v.7 no.1
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    • pp.29-35
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    • 2003
  • Intensive experimental investigation has been conducted on the characteristics of model tank with intruded flow. The remaining flow inside tank contribute to the dynamic behavior and further closely related to the stability of vessel as well. To understand the importance of the trapped flow and its dynamic effects a series of systematic tests were conducted using a bench tester that could generate periodic roll motion and also complex motions of combined roll-heave-sway. To accommodate experimental conditions and to create three degree freedom of motions, a bench tester was fabricated and verified. Having similarities in terms of flow trapped inside tank, theoretical approaches for A.R.T. were applied to the study. The major parameters including roll angle, period and flow height were varied in the experiments to obtain the characteristics of model tank.

An Experimental Study on Roll-Damping Characteristics of a Finned Spinning Projectile (회전발사체 미익형상 롤댐핑 특성에 관한 실험연구)

  • Oh, Se-Yoon;Lee, Do-Kwan;Kim, Sung-Cheol;Kim, Sang-Ho;Ahn, Seung-Ki
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.10
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    • pp.894-900
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    • 2012
  • The purpose of this research is to investigate the dynamic roll-damping characteristics of a spin-stabilized projectile in wind-tunnel testing. In the present work, the high-speed wind-tunnel tests for the roll-damping measurements were conducted on a finned spin-stabilized projectile model in the Agency for Defense Development's Trisonic Wind Tunnel at spin rates about 8,000 rpm. The test Mach numbers ranged from 0.6 to 0.9, and the angles of attack ranged from 0 to +15 deg. The evaluation of the bearing friction parameter was also conducted to eliminate the tare damping moment from the aerodynamic damping moment.

Analysis on Aerodynamic Characteristics of Drying Process in R2R Printed Electronics (롤투롤 전자인쇄 건조공정의 공기역학적 특성분석)

  • Seo, Yang-Ho;Chang, Young-Bae;Kim, Chang-Wan
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.95-103
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    • 2010
  • Roll to Roll (R2R) is one of the most promising production technologies in the printed electronics such as OLEDs, e-paper, backplanes, RFID because this technology can save production cost and increase production speed. Printed electronics includes various processes such as printing, drying, winding, unwinding, and so on. In printed electronics R2R system, air-flotation oven is employed for drying process. Therefore, it is essential to introduce efficient and fast drying process when printing is finished. This paper considers the analysis of drying process in R2R that involves hot air flow. Air-flotation oven consists of non-contact supports and drying of coated web materials such as plastic films and paper. In this paper, experimental results and numerical analysis of pressure-pad air bar are investigated. The aerodynamic characteristics of pressure-pad air bar are numerically calculated using computational fluid dynamics (CFD) approach. Then the measured values of the aerodynamic forces for air bars are compared with those of CFD analysis.

Development of intermediate roll which has a long life for cold rolling mills (냉간압연용 장수명 중간롤 개발)

  • Park Y. C.;Kim B. H.;Kim I. B.;Kim J. T.;KIM H. M.;Lee W. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.207-215
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    • 2004
  • There are various characteristics called for in work roll and intermediate rolls for cold rolling mills. Among these characteristics, the two main requirements are to ensure the quality of the rolled products and to reduce roll cost. To achieve these needs, resistance to wear, to thermal shock and to contact fatigue are especially important. This paper describes that new material(named DSR1) for intermediate rolls which greatly increases rolling campaign and improves resistance to wear has been developed. DSR1 was successfully manufactured and has been used in the cold rolling mill. It showed that Trial product was homogenous in hardness distribution and sufficient usable diameter. Also in service test, trial product is much more excellent rolling performance than conventional $5\%Cr$.

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Development of Blue Light Cut Films Using a Roll-to-Roll Nano Micro Coating System

  • Hwang, Joong Kook;Shina, Hoon-Kyu;Chang, Sang-Mok
    • Transactions on Electrical and Electronic Materials
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    • v.17 no.3
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    • pp.178-181
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    • 2016
  • In this study a coating experiment was performed to fabricate blue light cut films, which represent a 390~430 nm cut off rate of more than 40% and a transmittance rate of more than 90%, using a roll-to-roll nano micro coating system. The study also analyzed the characteristics of the blue light cut films. Thus, the hardness, which is more than 3H, is ensured through fabricating films using a Sol-Gel process that will determine the proper hardness level. Also, the experiment shows excellent results by cutting blue light through a mixing blue light powder.

Evaluation of Stability and Roll Damping Effect according to Change the Hull Form of Fishing Boat (선형변화에 따른 낚시보트의 횡요저감효과 및 복원성 평가)

  • Jeong, Jae-Hun;Lee, Sung-Jong;Moon, Byung-Young
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.2
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    • pp.5-9
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    • 2013
  • The aim of present study is to evaluate the stability of GM(Metacentric Height) calculation and investigate the damping effect of free rolling test. Moreover, GZ(Righting arm in stability) curve shows that it can provide reasonable design conditions for Fish boat. The roll damping characteristics of the improved model for an 7.9 ton class fishing boat are investigated through the free roll test in towing tank. The safety and boarding sensitivity are evaluated by GM calculation and roll motion period. Therefore, the results in this paper describe that the effect for improved hull is more improved than the original hull.