• Title/Summary/Keyword: Rod Cutting

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Simulation of tracking errors for non-circular cutting using voice coil motor (VCM을 이용한 비원형 형상 가공의 궤적 오차 시뮬레이션)

  • Hwang J.D.;Kwak Y.K.;Kim S.H.;Ahan J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.57-58
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    • 2006
  • A Simulation model is developed to minimize the path tracking errors when the non-circular cutting is done by a VCM(voice coil motor) driven tool. The relationship between PWM(Pulse Width Modulation) duty ratio and velocity of voice coil motor is theoretically derived from combining the circuit equation for the coils and the motion equation for the magnetic rod of the voice coil motor. The path tracking errors are showed differently according to the rotational speed, the number of segments and the control period in digital control. Given a required accuracy in the non-circular cutting, the optimal values for those parameters are determined based on the developed simulation model.

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Capacity evaluation on the slitting device of the spent fuel rod (사용후핵연료봉 slitting 장치 성능 평가)

  • 정재후;윤지섭;김영환;진재현;김동기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1154-1157
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    • 2003
  • The spent fuel slitting device is an equipment developed for the separation of the pellet and hull from the cutting fuel rod with length of 250 mm, and in order to feed UO$_2$ pellet. We have analyzed on the existing technologies for designing and producing of the slitting device in the first year(2001), based on these results, designed and produced the rod slitting device. It has effectively separated the pellet from the hull, but demanded the supplement separation work because of the mixing with pellet and hull in the vessel, and required the condition for the reducing time of the process. In the second year(2002), we have reduced the work time, performed the test and capacity evaluation with the improving device, based these results, and ensured the data demanded for designing of the spent fuel rod slitting device. We have compared with the DUPIC(Direct use of spent PWR fuel in CAND reactors) process, and developed the device for the purpose of reducing over 40 % in comparition with the DUPIC operation time(5 minutes). Based on these results, it will is effectively applied to available data for designing and producing of the hot test facility.

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Cutting Force Test of Cutting Blade Modules for Slitter Design

  • Kim, Young-Hwan;Cho, Yung-Zun;Lee, Young-Soon
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2017.10a
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    • pp.189-190
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    • 2017
  • For the concept design of the device, a tool was made to test the simulated fuel rods and cutting force and the cutting force was measured. When 2-CUT and 3-CUT modules were used, the maximum force in 2-CUT at 12.5 mm/s speed change was $197.5kg_f$ and the maximum force at 3-CUT was $363.2kg_f$. The change of force in 2-CUT rapidly increases from about 1 second, and you can see that there are increase and decrease of the force change from about 5 seconds to 18 seconds, and it was rapidly decreased and the cut was made. The force change in 3-CUT has higher force at about 5 seconds later than 2-CUT at the speed of 12.5 mm/s, and you can see that it has the same tendency afterwards. If you search for the force at adequate speed from this cutting force test, 2-CUT module requires less slitting force than 3-CUT module, and the cutting time for 250 mm at 12.5 mm/s was 21 seconds, which can cut 4 m fuel rod in 5 minutes. But, there are cases of not completely slitting with 2-CUT module, so it is necessary to supplement this in the future through experiments.

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Effectiveness Validation on Cold Multi-Stage Forging of Aluminum Inner Tie Rod Socket (알루미늄 이너 타이로드 소켓의 냉간다단단조 유효성 검증)

  • Park, Jae-Wook;Choi, Jong-Won;Jeong, Enn-Eun;Yoon, Il-Chae;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.49-55
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    • 2022
  • Recently, the automobile industry has continued to demand lighter materials owing to international environmental regulations and increased convenience. To address this demand, aluminum parts have increased in popularity and are mainly developed and produced through hot forging and cold pressing. However, because this method has low yield and low production efficiency, a new manufacturing method is desirable. In this study, the water capacity efficiency of an aluminum inner tie rod socket was investigated using cold forging that provided a high yield and excellent production efficiency. Mechanical properties were derived through tensile testing of 6110A aluminum materials, and critical fracture factor and process analysis based on experimental data were carried out. The optimized process was applied as a prototype using cold multi-stage forging, and based on the derived results, the formability, productivity, and material efficiency of aluminum inner tie rod socket parts using this cold forging process was verified.

Machining of Diamond Films with Copper Vapor Laser (구리증기레이저를 이용한 다이아몬드막의 가공)

  • 박영준;백영준
    • Journal of the Korean Ceramic Society
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    • v.35 no.1
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    • pp.41-47
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    • 1998
  • Cutting and planarization of diamond films have been performed using copper vapor laser under air at-mosphere. Diamond films of about 350${\mu}{\textrm}{m}$ and 800 ${\mu}{\textrm}{m}$ thick have been synthesized with DC plasma assisted chemical vapor deposition. The position of a specimen has been controlled by computer-driven stage. With copper vapor laser beam of 7W cutting depth increases rapidly and saturates with increasing scan number and decreasing scan speed. 8 repetitive scans at scan speed 0.5 mm/sec produce the maximum cutting depth without focus shifting Rod-shape copper vapor laser beam can be made and used effectively in planar-ization of rough diamond surface.

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Welding behavior between Zn-coated steel plate and free cutting carbon steel rod by Nd:YAG laser beam (Nd:YAG 레이저빔을 이용한 아연도금강판(SECC)과 쾌삭강봉(SUM24L)의 용접에 관한 연구)

  • 노영태;김병철;김도훈;윤갑식
    • Laser Solutions
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    • v.4 no.3
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    • pp.30-39
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    • 2001
  • This work was tamed out to apply a laser welding technique in joining between a Zn coated low carbon steel plate(SECC) and a free cutting carbon steel shaft(SUM24L) with or without W coating. Experiments were carried out and analysed by applying the FD(factorial design)method to obtain the optimum Laser welding condition. Optical microscopy, SEM, TEM and XRD analyses were performed in order to observe the microstructures in the fusion zone and the HAZ. Mechanical properties of the welded specimens were examined by microhardness test, tensile test and twist test. There was no flawed Zn in the fusion zone by EDS analysis. This means that during the welding process, Zn gas could be eliminated by appropriate shielding gas flow rate and butt welding gap. Ni coating itself did not influence on the tensile strength and hardness. However, twist bending strength and the weld depth of the Ni-coated free cutting carbon steel were lower as compared with those of the uncoated free cutting carbon steel. It was attributed to a lower absorbance of laser beam to the shin Ni surface. According to the results of the factorial design tests, the twist bending strength of welded specimens was primarily affected by pulse width, laser power, frequency and speed.

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Synthesis of SiC from the Wire Cutting Slurry of Silicon Wafer and Graphite Rod of Spent Zinc-Carbon Battery (폐 반도체 슬러리 및 폐 망간전지 흑연봉으로부터 탄화규소 합성)

  • Sohn Yong-Un;Chung In-Wha;Sohn Jeong-Soo;Kim Byoung-Gyu
    • Resources Recycling
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    • v.12 no.3
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    • pp.25-30
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    • 2003
  • The synthesis of SiC used for the parts of the gas turbine and the heat exchanger, was carried out. In this study, wire cutting slurry of silicon wafer and the graphite rod of spent zinc-carbon battery were applied to the starting materials for the synthesis. The powders of Si or Si+SiC were obtained from the waste material by filtration, gravity separation and magnetic separation. Graphite powder was produced by dismantling, grinding and gravity separation from spent zinc-carbon battery. The synthesis of SiC could be completed from the mixture powders of Si and C or Si+SiC and C at the condition of equivalent ratio of Si and C, atmosphere of Ar or vacuum, temperature of above 1$600^{\circ}C$ and 2 hours reactions. The purity of synthesized Si-C was above 99%.

The development of gas seal lip technology on piston rod for reducing a friction force on moving gas spring elevation (가스 스프링 높이 조절에 있어 마찰력 감소를 위한 피스톤 로드에 작용하는 가스씰 조임 기술 개발)

  • Lee, Jeong-Ick
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.10
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    • pp.7166-7175
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    • 2015
  • This paper is a study on using gas springs for reduced friction in the elevation of the large television stand. Target is applied to the operation of the elevation over 50-inch television that uses a gas spring. Gas seal lip technology is needed for development acting on the piston rod in order to obtain a reduction in friction in elevation operation. In order to acting on the gas seal lip technology, the improved friction force can be obtained through the inner diameter of gas seal lip, the design of cutting angle and the changes of material.

Development of cutting length control systems for crop loss minimization of head end in wire rolling process (선재압연공정에서의 선단부 crop loss최소화를 위한 절사량 제어시스템 개발)

  • 이상호;손붕호
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1493-1495
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    • 1997
  • Cropping of head and tail ends of rod in wire Rolling Process is required to aviod roll damage, and prevent cobbles. In order to reduce the crop loss, the new crop control system for rotary shear of Wire rolling Process has been developed. Performance shows the developed system cut precisely within setting length. As a result, it is expected to increase the yield ratio of products about 0.2 percent and stabilize the operantional condition.

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MICROSHEAR BOND STRENGTH OF ADHESIVES ACCORDING TO THE DIRECTION OF ENAMEL RODS (법랑소주 방향에 따른 접착제의 미세전단 결합강도)

  • Cho, Young-Gon;Kim, Jong-Jin
    • Restorative Dentistry and Endodontics
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    • v.30 no.4
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    • pp.344-351
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    • 2005
  • This study compared the microshear bond strength $({\mu}SBS)$ to end and side of enamel rod bonded by four adhesives including two total etch adhesives and two self-etch adhesives. Crown segments of extracted human molars were cut mesiodistally. The outer buccal or lingual surface was used as specimens cutting the ends of enamel rods, and inner slabs used as specimens cutting the sides of enamel rods. They were assigned to four groups by used adhesives: Group 1 (All-Bond 2), Group 2 (Single Bond), Group 3 (Tyrian SPE/One-Step Plus), Group 4 (Adper Prompt L-Pop). After each adhesive was applied to enamel surface, three composite cylinders were adhered to it of each specimen using Tygon tube. After storage in distilled water for 24 hours, the bonded specimens were subjected to ${\mu}SBS$ testing with a crosshead speed of 1 mm/minute. The results of this study were as follows: 1. The $({\mu}SBS)$ of Group 2 $(16.50\pm2.31 MPa)$ and Group 4 $(15.83\pm2.33 MPa)$ to the end of enamel prism was significantly higher than that of Group 1 $(11.93\pm2.25 MPa)$ and Group 3 $(11.97\pm2.05 MPa)$ (p<0.05). 2. The $({\mu}SBS)$ of Group 2 $(13.43\pm2.93 MPa)$ to the side of enamel prism was significantly higher than that of Group 1 $(8.64\pm1.53 MPa)$, Group 3 $(9.69\pm1.80 MPa)$, and Group 4 $(10.56 \pm1.75 MPa)$ (p<0.05), 3. The mean $({\mu}SBS)$ to the end of enamel rod was significantly higher than that to the side of enamel rod in all group (p<0.05).