• Title/Summary/Keyword: Rocket engine test

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Hot- Fire Injector Test for Determination of Combustion Stability Boundaries Using Model Chamber

  • Sohn Chae Hoon;Seol Woo-Seok;Shibanov Alexander A.;Pikalov Valery P.
    • Journal of Mechanical Science and Technology
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    • v.19 no.9
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    • pp.1821-1832
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    • 2005
  • This study realizes the conceptual method to predict combustion instability in actual full-scale combustion chamber of rocket engines by experimental tests with model (sub-scale) chamber. The model chamber was designed based on the methodologies proposed in the previous work regarding geometrical dimensions and operating conditions, and hot-fire test procedures were followed to obtain stability boundaries. From the experimental tests, two instability regions are presented by the parameters of combustion-chamber pressure and mixture (oxidizer/fuel) ratio, which are customary for combustor designers. It is found that instability characteristics in the chamber with the adopted jet injectors can be explained by the correlation between the characteristic burning or mixing time and the characteristic acoustic time: In each instability region, dynamic behaviors of flames are investigated to verify the hydrodynamically-derived characteristic lengths of the jet injectors. Large-amplitude pressure oscillation observed in upper instability region is found to be generated by lifted-off flames.

Water Tests of Lox Pump for 75-ton Class Liquid Rocket Engine (75톤급 액체로켓엔진용 산화제펌프의 수류시험)

  • Kim, Dae-Jin;Hong, Soon-Sam;Choi, Chang-Ho;Kim, Jin-Han
    • Aerospace Engineering and Technology
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    • v.10 no.1
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    • pp.122-128
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    • 2011
  • A series of water tests of a Lox pump for liquid rocket engines are performed at a room temperature. According to the hydraulic test results, the head coefficient is slightly decreased when the rotational speed of the pump is increased. However the efficiency is high at the high-speed test. Also, according to the cavitation test results, the cavitation performance of the pump is found to be decreased when the flow ratio is less than 92%. Furthermore, the vibration characteristic is analyzed using measured high frequency data.

Development of KSR-III Propulsion Feeding System (KSR-III 추진기관 공급계 개발)

  • 이대성;조인현;정태규;강선일;김용욱;정영석;권오성;정동호;오승협
    • Journal of the Korean Society of Propulsion Engineers
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    • v.6 no.4
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    • pp.37-45
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    • 2002
  • The development process of KSR-III propulsion feeding system is subscripted. The purpose of propulsion feeding system is to feed a certain amount of propellant from propellant tank to engine by the end of combustion. Pressure-fed liquid rocket, KSR-III has the unique characteristics of both pressure regulator and cavitation venturi as a passive flow control device. Main parameters of feeding system are confirmed by both water test and CFD(전산유체) technique. Flow control effect with venturi is confirmed by water test. Initial stabilization characteristic of pressure regulator is confirmed by real propellant test. And, to avoid the effect of resonance between rocket and feeding system, this article deal with POGO(포고) analysis to the feeding system.

Burst Test of Cast Al-Alloy Casing for Liquid Rocket Engine Turbopump (액체로켓엔진 터보펌프 알루미늄합금 주조케이싱 파열시험)

  • Yoon, Suk-Hwan;Jeon, Seong-Min;Kim, Jin-Han
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.5
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    • pp.81-88
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    • 2012
  • Turbopump is a key component in liquid rocket engines, and reducing weight while maintaining structural safety is one of the major concerns of turbopump designers. To reduce the weight aluminium alloy castings instead of steel casings are introduced. The casting process is especially useful for enhancement of productivity and for reduction of product costs. But, since castings are used in space vehicle engines, reliability cannot be compromised. Therefore, proper design, production process and thorough investigation should be performed to ensure structural integrity. In this study inlet casings for a fuel pump were casted with A356.0-T6 alloy and using one of them a burst test was conducted to ensure structural integrity. Structural analysis is performed for simulation, and with multiple strain gages strains are measured and compared with predictions.

An Experimental Study of a Diffuser Starting Characteristics for Simulating High-Altitude Environment by using a Liquid Rocket (액체로켓엔진 연소기를 이용한 고고도 환경 모사용 디퓨저 시동특성 연구)

  • Lee, Yang-Suk;Jeon, Jun-Su;Ko, Young-Sung;Kim, Yoo;Kim, Sun-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.12
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    • pp.1195-1201
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    • 2010
  • Performance tests of a supersonic exhaust diffuser were conducted by using a liquid rocket engine for simulating high-altitude environment. The experimental setup consisted of a combustion chamber, a vacuum chamber and a diffuser. The combustion tests for simulating high-altitude environment were carried out at three cases by chamber pressure variation(26, 29, 32barg). The test results showed that the diffuser was started at all case and vacuum chamber pressures were approximately 140torr. The starting pressure using combustion gas was similar with that of cold gas, but the vacuum chamber pressure was relatively high because of high temperature in the vacuum chamber. The results of this test can be used as an essential database for the design of real-scale high-altitude simulation test facility in the future.

Burst Test of Cast Al-Alloy Casing for Liquid Rocket Engine Turbopump (액체로켓엔진 터보펌프 알루미늄합금 주조케이싱 파열시험)

  • Yoon, Suk-Hwan;Jeon, Seong-Min;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.616-623
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    • 2012
  • Turbopump is a key component in liquid rocket engines, and reducing weight while maintaining structural safety is one of the major concerns of turbopump designers. To reduce the weight aluminium alloy castings instead of steel casings are introduced. The casting process is especially useful for enhancement of productivity and for reduction of product costs. But, since castings are used in space vehicle engines, reliability cannot be compromised therefore proper design, production process and thorough investigation should be performed to ensure structural integrity. In this study inlet casings for a fuel pump are casted with A356.0-T6 alloy and using one of them a burst test is conducted to ensure structural integrity. Structural analysis is performed for simulation, and with multiple strain gages strains are measured and compared with predictions.

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Study on the High Pressure Combustion Performance Characteristics of the 1st Row Pintle Injector using LOx-Kerosene as Propellant (LOx와 Kerosene을 추진제로 하는 1열 핀틀 분사기의 고압 연소성능 특성에 관한 연구)

  • Kang, Donghyuk;Kim, Jonggyu;Ryu, Chulsung;Ko, Youngsung
    • Journal of Aerospace System Engineering
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    • v.16 no.5
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    • pp.17-25
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    • 2022
  • The pintle injector has many advantages in the key characteristics of a liquid rocket engine, such as combustion stability, combustion efficiency, and wide range of comprehensive thrust control, design and manufacture, and test fired under supercritical conditions. The pintle injector is manufactured with a rectangular, single-row orifice for thrust control and production considerations. In order to verify the combustion performance of the pintle injector and its potential as a commercial injector, the combustion characteristics were analyzed by varying the TMR (Total Momentum Ratio) and BF (Blockage Factor). The result of the hot firing test showed that the heat flux increased as TMR increased, and it confirmed that the characteristic velocity efficiency was more affected by BF than TMR. Suppose a single-row pintle injector with efficiency characteristics insensitive to changes in TMR can achieve high efficiency at low fuel differential pressure conditions. In that case, the variable pintle injector's design flexibility can be increase.

Development Status of a Turbopump for 30-ton Thrust Level of Engine (30톤급 액체로켓엔진용 터보펌프 개발현황)

  • Kim Jin-Han;Hong Soon-Sam;Jeong Eun-Hwan;Choi Chang-Ho;Jeon Seong-Min
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.375-383
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    • 2005
  • The present paper describes the first development of a LOX/kerosene type turbopump in Korea. The liquid rocket engine, that the turbopump can be applied to, has a 30-ton(metric) level of vacuum thrust and employs a gas generator cycle. The turbopump consists of two single-stage centrifugal pumps, that is, LOX and kerosene pumps, and one single-stage impulse turbine. Inter-propellant seal(IPS) is located between the LOX pump and the kerosene pump to avoid any interaction between the propellants. A series of component and TPU(Turbopump Unit) test has been completed in the level of simulant propellants and ready for hot firing tests.

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Study for combustion characteristic according to the O/F ratio of low thrust rocket engine using green propellant (친환경 추진제를 사용하는 저추력 엑체로켓엔진의 혼합비에 따른 연소 특성)

  • Jeon, Jun-Su;Kim, Young-Mun;Hwang, O-Sik;Ko, Young-Sung;Kim, Yoo;Kim, Sun-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.134-137
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    • 2009
  • Combustion tests of a low thrust rocket engine was performed to get combustion characteristics, which used a high concentrated hydrogen peroxide and kerosene as the oxidizer and fuel. The engine consisted of multi injector(six coaxial swirl injectors), chamber, nozzle and catalyst ignition system. The test was carried out by changing O/F ratio from 3.8 to 11.0. The experimental results showed that combustion efficiency was highest at O/F ratio from 5 to 6 and pressure fluctuations of all the range were lower than 5%.

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Spray Characteristics of Nonimpinging-type Injector According to the Injection Pressure Variation and Angular Direction of Orifices (분사압력 및 분사각에 따른 비충돌형 인젝터의 분무특성)

  • Jung, Hun;Kim, Jong-Hyun;Kim, Jeong-Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.3
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    • pp.1-8
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    • 2012
  • A water-flow test was carried out for the nonimpinging-type injector to be equipped on 70 N-class liquid-rocket engine under development. Breakup patterns of injector-spray transit from a smooth jet to wavy one as the injection angle increases, whereas spray-breakup lengths are inversely proportional to the injection pressure. It is confirmed that there exist ruffles on the surface of liquid column, which could be caught through the instantaneous spray images captured by high-speed camera. A phenomenon of spray shedding amplified at the specific pressure level of 0.93 MPa was an unexpected behavior of the injected stream and it is to be investigated further.