• Title/Summary/Keyword: Robot Operation System

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Development of Patrol Robot System for Thermal Power Plant Facilities (화력발전설비 감시점검용 필드 로봇 시스템 개발)

  • Park, Joon-Young;Lee, Jae-Kyung;Cho, Byung-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.849-857
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    • 2009
  • To guarantee the safety and reliability of obsolete thermal power plants, on site routine patrol in their facilities has been done by human workers. Due to their poor working environments, however, a patrol robot system has been gradually required instead of the human workers from the viewpoint of the workers' safety and work efficiency. For this purpose, this paper presents a patrol robot, controllers, and its control scheme. Especially, this robot system uses a line tracing algorithm, which uses a vision camera instead of IR sensors, and an RFID system for its patrol operation. We confirmed its effectiveness through experiments.

Hybrid Tension/Mobile Control of working Robot for installed Troy Cable (트로이선 가설 작업 로봇의 장력 및 이동 제어에 관한 연구)

  • Hong, Jeng-Pyo;Won, Tae-Hyun;Kim, Mun-Soo;Hong, Soon-Ill
    • Proceedings of the KIPE Conference
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    • 2007.07a
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    • pp.455-457
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    • 2007
  • The objective of this study is development of a installed working robot for a troy cable with mobile and tension system. In this paper, an approach to designing controllers for dynamic hybrid Tension/Mobile control of a installed robot for a troy wire cable is presented. Mobile control system of robot is designed based on equation of dc motor and motion for moving robot and tension control system is designed based on equation of ac servomotor for generating torque and dynamic equation of a wire cable. The control parameters is determined by simulation in independence operation of two system.

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RESULTS AND FURTHER DEVELOPMENT OF AN AUTOMATIC MILKING SYSTEM

  • Toth, L.;Bak, J.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.779-790
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    • 1993
  • A prototype of the feeding-milking robot was developed in the Hungarian Institute of Agricultural Engineering in 1988-89. Before starting with the operation tests the cleaning system had to be elaborated . The cleaning system has two parts. Those are the complete cleaning of the system, producing a practically sterile state, as well as flushing through the milking device between milking of two cows. Separate electronic sensor development was necessary for both system which can connect to the control system of the robot. To clean the system pneumatic air input was applied. As an effect of the local adjustment of the electronic control system optimal flow conditions can be formed what is more favourable comparing to the earlier solutions of cleaning due to the mechanical effect. In the flushing through overpressure air is applied. The air and the cleaning liquid input duration can be adjusted to the local conditions. The electronic control unit can be connected to the electric ircuits of robot.

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Stewart Platform-Based Master System for Tele-Operation of a Robot Arm (로봇 팔의 원격제어를 위한 스튜어트 플랫폼 기반의 조작장치)

  • Lee, Sang-Duck;Yu, Hong-Sun;Ahn, Kuk-Hyun;Song, Jae-Bok;Kim, Jong-Won;Ryu, Jae-Kwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.2
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    • pp.137-142
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    • 2015
  • Teleoperation of a robot arm working in hazardous environments has been studied in the field of defense and security. A master system is an essential part that plays an important role in the teleoperation. We developed a master system, which is an essential part in the teleoperation, so that it can operate the slave robot arm intuitively and has excellent mobility and portability compared to conventional master systems. The master system adopted a Stewart platform to minimize the size and weight, and the legs of the Stewart platform are composed of wires to improve the operation range of the system. The experimental validation of the developed master system is conducted with a commercial IMU, and the experimental results show that the proposed master system can perform reliable and dexterous teleoperation.

Development of Robot Platform for Autonomous Underwater Intervention (수중 자율작업용 로봇 플랫폼 개발)

  • Yeu, Taekyeong;Choi, Hyun Taek;Lee, Yoongeon;Chae, Junbo;Lee, Yeongjun;Kim, Seong Soon;Park, Sanghyun;Lee, Tae Hee
    • Journal of Ocean Engineering and Technology
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    • v.33 no.2
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    • pp.168-177
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    • 2019
  • KRISO (Korea Research Institute of Ship & Ocean Engineering) started a project to develop the core algorithms for autonomous intervention using an underwater robot in 2017. This paper introduces the development of the robot platform for the core algorithms, which is an ROV (Remotely Operated Vehicle) type with one 7-function manipulator. Before the detailed design of the robot platform, the 7E-MINI arm of the ECA Group was selected as the manipulator. It is an electrical type, with a weight of 51 kg in air (30 kg in water) and a full reach of 1.4 m. To design a platform with a small size and light weight to fit in a water tank, the medium-size manipulator was placed on the center of platform, and the structural analysis of the body frame was conducted by ABAQUS. The robot had an IMU (Inertial Measurement Unit), a DVL (Doppler Velocity Log), and a depth sensor for measuring the underwater position and attitude. To control the robot motion, eight thrusters were installed, four for vertical and the rest for horizontal motion. The operation system was composed of an on-board control station and operation S/W. The former included devices such as a 300 VDC power supplier, Fiber-Optic (F/O) to Ethernet communication converter, and main control PC. The latter was developed using an ROS (Robot Operation System) based on Linux. The basic performance of the manufactured robot platform was verified through a water tank test, where the robot was manually operated using a joystick, and the robot motion and attitude variation that resulted from the manipulator movement were closely observed.

The Development of Automatic Tool Change System for Polishing Robot and Windows-Environment Integration Program for Application (연마 로붓용 자동공구교환장치와 Windows환경에서의 통합용 프로그램 개발)

  • Park, Sang-Min;An, Jong-Seok;Song, Moon-Sang;Kim, Jae-Hee;Yoo, Bum-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.147-154
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    • 2003
  • An effective die-polishing robot system is developed. ATC (Automatic Tool Change), tool posture angle control, and robot program for polishing application are developed and integrated into a robotic system that consists of a robot, pneumatic grinding tool, and grinding abrasives (papers and special films). ATC is specifically designed to exchange whole grinding tool set for complete unmanned operation. A tool posture angle control system is developed for the tools to maintain a specified skew angle rather than right angle on the surface for best finishing results. A PC and the robot controller control ATC and tool posture angle. Also, there have been more considerations on enhancing the performance of the system. Elastic material is inserted between the grinding pad and the holder for better grinding contact. Robot path data are generated automatically from the NC data of previous machining process.

Development of a dry mock-up system for verifying pyroprocess automation

  • Seungnam Yu;Dongseok Ryu;Byugsuk Park;Jonghui Han
    • Nuclear Engineering and Technology
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    • v.56 no.5
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    • pp.1913-1924
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    • 2024
  • This paper presents the design and operation of an autonomous robot for pyroprocess automation, which requires unique approaches beyond those used in industrial applications to achieve the desired performance. Maintaining an extremely dry atmosphere is crucial to handle various materials, including chloride, and an autonomous system ensures this dry environment. The drying room dehumidifier was carefully selected and designed to generate dry air, and different types of dry air conditioning performance were evaluated, including assessing worker accessibility inside the mock-up to determine the system's feasibility. Containers used for process materials were modified to fit the gripper system of the gantry robot for automation. The loading and unloading of process materials in each equipment were automatically performed to connect the process equipment with the robotic system. The gantry robot primarily operated through macro motion to approach waypoints containing process materials, eliminating the need for precise approach motion. The robot's tapered jaw design allowed it to grasp the target object even with imperfect positioning. Robot motions were programmed using a robot simulator for initial positioning and motion planning, and real accuracy was tested in a mock-up facility using the OPC platform.

System integration of automatic welding robot for assembly line in shipbuilding (ICCAS2005)

  • Kim, Byung-Su;Park, Jin-Hyung;Park, Young-Jun
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1395-1399
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    • 2005
  • Lately, the demand for automation in the industries has increased and automation system has continuously installed in various industrial fields. But automation for shipbuilding industries is more difficult than others. Because we must cope with diverse ship types and owner's various requirements. Nevertheless, for the past several years a steady development on welding robot for shipbuilding has been going on. Existing automatic welding robots are operated separately and do not communicate with each other. In the existing facilities, although a unit of robot has a good performance, and if all of units are not operated systematically, we are not satisfied with results of our system. So we suggest an integration and operation method of system units. System integration methods applied to our system have in many cases lead to lower cost and shorter lead time.

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Computer aided design system for robotic painting line (동장공정의 로보틱자동화를 위한 설계지원 시스템)

  • Suh, Suk-Hwan;Cho, Jung-Hoon;Kang, Dae-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.171-179
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    • 1994
  • For successful implementation of robotic painting system, a structured design and analysis procedure is necessary. In designing robotic system, both functional and economical feasibility should be investigated. As the robotization is complicated task involving implemen- tation details (such as robot selection, accessory design, and spatial layout) together with operation details, the computer aided design and analysis method should be sought. However, conventional robotic design systems and off-line programming systems cannot accommodate these inquiries in a unified fashion. In this research, we develop an interactive design support system for robotization of a cycle painting line. With the developed system called SPRPL (Simulation Package for Robotic Painting Line) users can design the painting objects (via FRAME module), select robot model (ROBOT), design the part hanger (FEEDER), and arrange the workcell. After motion programming (MOTION), the design is evaluated in terms of: a) workpace analysis, b) coating thickness analysis, and c) cycle time (ANALYSIS).

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Development of Automatic Polishing Robot System and Integrated Operating Program (자동 연마 로봇 시스템의 개발 및 통합 구동 환경 구축)

  • 이민철;정진영;고석조;허창훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.107-117
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    • 2003
  • Polishing a die that has free-form surfaces is a time-consuming and tedious job, and requires a considerable amount of high-precision skill. In order to reduce the polishing time and cope with the shortage of skilled workers, an automatic polishing robot system was developed. The polishing robot system is composed of two subsystems, a three-axis machining center and a two-axis polishing head. The machining center is controlled by a FANUC controller, and the polishing head by DSP controller. The system has five degrees of freedom and is able to keep the polishing tool normal to the die surface during operation. To easily operate the developed polishing robot system, this study developed an integrated operating program in the Windows environment. The program consists of five modules: a polishing data generation module, a code separation module, a polishing module, a graphic simulator module, and a teaching module. And, the automatic teaching system was developed to easily obtain teaching data and it consists of a three dimensional joystick and a proximity sensor. Also, to evaluate the performance of the integrated operating program and the polishing robot system, polishing experiments of a die of shadow mask were carried out.