• Title/Summary/Keyword: Robot Automation System

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Grinding robot system for car brazing bead

  • Kang, Hyo-Sik;Lee, Woo-Ho;Park, Jong-Oh;Lee, Gwang-Se;Shin, Hyoun-Oh
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10b
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    • pp.160-163
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    • 1993
  • In this paper, design of an automatic grinding robot system for car brazing bead is introduced. Car roof and side panels are joined using brazing, and then the brazing bead is processed so that the bead is invisible after painting. Up to now the grinding process is accomplished manually. The difficulties in automation of the grinding process are induced by variation of position and shape of the bead and non-uniformity of the grinding area due to surface deformation. For each car, the grinding area including the brazing bead is sensed and then modeled using a 2-D optical sensor system. Using these model data, the position and the direction of discrete points on the car, body surface are obtained to produce grinding path for a 6 degrees of freedom grinding robot. During the process, it is necessary to sense the reaction forces continuously to prepare for the unexpected circumstances. In addition, to meet the line cycle time it is necessary to reduce the required time in sensing, signal processing, modeling, path planning and data transfer by utilizing real-time communication of the information. The key technique in the communication and integration of the complex information is obtaining in-field reliability. This automatic grinding robot system may be regarded as a jump in the intelligent robot processing technique.

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Development of a Robot for Automation of a Callus Inoculation (식물조직배양 자동화를 위한 로봇개발 - 엔드이펙터 및 시스템의 성능시험 -)

  • Chung, Suk-Hyun;No, Dae-Hyun
    • Journal of Bio-Environment Control
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    • v.18 no.2
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    • pp.87-94
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    • 2009
  • This study was conducted to develop an automation system of inoculation processing of a lily callus. The results are summarized as followings: The end-effector was manufactured as suction and machine type. And these end-effectors can separate the callus from the mediums and divide the separated callus and then inoculate the divided callus to new mediums. Using the machine type end-effect0r, the results of the experiment showed the success rate in the division process was 100% while the separation and inoculation process was 92%. To develop the automation controller of inoculation process, the system was developed to control an external device and the manipulator. The data communication program between a robot and a personal computer was also developed using CAsyncsocket and Ethernet Interface.

Power Line Communication Method with Splitting of Power Transmission Interval (전력전송구간을 분할하여 데이터 신호를 전송하는 전력선 통신방법)

  • Cho, Jae-Seung;Hwang, Il-Kyu
    • The Transactions of the Korean Institute of Power Electronics
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    • v.17 no.3
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    • pp.252-258
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    • 2012
  • This paper studies the power line communication method with splitting of power transmission interval in the small DC power system using pulse width modulation. The method divides the entire interval for transmitting power and data into a power transmission interval where power is supplied to a load and a data transmission interval where power from the power supply to the load is disconnected. The circuit is designed for the implementation to separate the power line from the power supply and load. The results of tests show the feasibility of the proposed power line communication method.

3D scanner's measurement path establishment automation by robot simulator

  • Jang, Pyung-Su;Lee, Sang-Heon;Chang, Min-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2179-2182
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    • 2005
  • Recently, optical 3D scanners are frequently used for inspection of parts, assembly and manufacturing tooling. One of the advantages is being able to measure a large area fast and accurately. Owing to recent advances in high-resolution image sensing technology, high power illumination technology, and high speed microprocessors, the accuracy and resolution of optical 3D scanners are being improved rapidly. In order to measure the entire geometry of objects, multiple scans have to be performed in various setups by moving either the objects or the scanner. This paper introduces novel methods to measure the entire geometry of objects by automatically changing the setups and then aligning the scanned data in a single coordinate system.

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A Two-Dimensional Position Sensor Using Cable Extension Transducers (케이블센서를 이용한 2차원 위치측정 시스템)

  • Hong, Dae-Hie
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.159-165
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    • 1999
  • Based on the cable-extension transducers, a new technique for two dimensional position measurement is developed in this paper. This new technique includes the use of two such transducers and the planar position is determined through triangulation. This paper also presents uncertainty analysis results for establishing sensor design specifications. An actual prototyped sensor system is built and its accuracy is verified through h\both experiments with coordinate measurement machines and its application to the real-time control of a high load wheeled mobile robot. This new type of position sensor can be easily used in a wide variety of automation applications in industry for two dimensional position measurements with high accuracy over a relatively large range, and it is both cast effective and robust against hostile environments.

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A Simple Nonlinear Control of a Two-Wheeled Welding Mobile Robot

  • Bui, Trong-Hieu;Nguyen, Tan-Tien;Chung, Tan-Lam;Kim, Sang-Bong
    • International Journal of Control, Automation, and Systems
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    • v.1 no.1
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    • pp.35-42
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    • 2003
  • This paper proposes a simple, robust, nonlinear controller based on Lyapunov stability for tracking the reference welding path and velocity of a two-wheeled welding mobile robot (WMR). The system has three degrees of freedom including two wheels and one torch slider. Torch slider motion is used for faster tracking because the welding speed is very slow. Control law is obtained from the Lyapunov control function to ensure the asymptotical stability of the system. The controller has three free parameters for adjusting the performance of the controlled system. A simple way of measuring the errors using two potentiometers is introduced. The effectiveness of the proposed controller is shown through simulation results.

Environment Modeling for Autonomous Welding Robotus

  • Kim, Min-Y.;Cho, Hyung-Suk;Kim, Jae-Hoon
    • Transactions on Control, Automation and Systems Engineering
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    • v.3 no.2
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    • pp.124-132
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    • 2001
  • Autonomous of welding process in shipyard is ultimately necessary., since welding site is spatially enclosed by floors and girders, and therefore welding operators are exposed to hostile working conditions. To solve this problem, a welding robot that can navigate autonomously within the enclosure needs to be developed. To achieve the welding ra나, the robotic welding systems needs a sensor system for the recognition of the working environments and the weld seam tracking, and a specially designed environment recognition strategy. In this paper, a three-dimensional laser vision system is developed based on the optical triangulation technology in order to provide robots with work environmental map. At the same time a strategy for environment recognition for welding mobile robot is proposed in order to recognize the work environment efficiently. The design of the sensor system, the algorithm for sensing the structured environment, and the recognition strategy and tactics for sensing the work environment are described and dis-cussed in detail.

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Development of Four-Wheel Independent Steering Driving Platform for Agricultural Robot (식물 생산로봇에 적용을 위한 사륜 독립 조향 구동 플랫폼 연구)

  • Kim, Kyoung-Chul;Yang, Chang-Wan;Kim, Kyoung-Ju;Ryuh, Beom-Sahng
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.942-950
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    • 2011
  • Automation is important in modern agricultural environment, which demands the highest level of technology. In the paper an independent four-wheel steering driving platform is developed especially for horticulture in glass house farm. Mathematical modeling of the four wheel system is carried out for smooth movement. The relationships between steering angle, the turning radius, and escape trajectory are simulated using the dynamic analysis program. Optimal driving algorithm is sought through the performance evaluation.

Real-time Omni-directional Distance Measurement with Active Panoramic Vision

  • Yi, Soo-Yeong;Choi, Byoung-Wook;Ahuja, Narendra
    • International Journal of Control, Automation, and Systems
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    • v.5 no.2
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    • pp.184-191
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    • 2007
  • Autonomous navigation of mobile robot requires a ranging system for measurement of distance to environmental objects. It is obvious that the wider and the faster distance measurement gives a mobile robot more freedom in trajectory planning and control. The active omni-directional ranging system proposed in this paper is capable of obtaining the distance for all 3600 directions in real-time because of the omni-directional mirror and the structured light. Distance computation including the sensitivity analysis and the experiments on the omni-directional ranging are presented to verify the effectiveness of the proposed system.

Design of an Intelligent Robot Control System Using Neural Network (신경회로망을 이용한 지능형 로봇 제어 시스템 설계)

  • 정동연
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.182-187
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    • 2000
  • In this paper, we have proposed a new approach to the design of robot vision system to develop the technology for the automatic test and assembling of precision mechanical and electronic parts for the factory automation. In order to perform real time implementation of the automatic assembling tasks in the complex processes, we have developed an intelligent control algorithm based-on neural networks control theory to enhance the precise motion control. Implementing of the automatic test tasks has been performed by the real-time vision algorithm based-on TMS320C31 DSPs. It distinguishes correctly the difference between the acceptable and unacceptable defective item through pattern recognition of parts by the developed vision algorithm. Finally, the performance of proposed robot vision system has been illustrated by experiment for the similar model of fifth cell among the twelve cell for similar model of fifth cell among the twelve cell for automatic test and assemblig in S company.

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