• Transactions of Materials Processing
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• v.3 no.2
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• pp.156-166
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• 1994

An arbitrary Lagrangian-Eulerian (ALE) finite element method has been developed. The finite element formation is derived and implemented for rigid-viscoplastic materials. The developed computer program is applied to the analysis of axisymmetric square die extrusion, which has many difficulties with updated Lagrangian approach. The results are compared with those from updated Largrangian approach. The results are compared with those from updated Lagrangian finite element program. Updating scheme of time dependent variables and mesh control are also examined.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.10
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• pp.1475-1482
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• 2004

In this paper, the rigid-viscoplastic finite element solutions obtained by MINI-elements based triangular elements and tetrahedral elements are compared with those obtained from numerically well-behaved rectangular and hexahedral elements. The theoretical background of the MINI-elements is introduced in detail and the rigid-viscoplastic finite element formulation is also given. Discussion on the results of the MINI-elements is made with emphasis on the effect of a stabilizer simplifying velocity-bubble coupled terms.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1996.03b
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• pp.138-144
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• 1996

In square die extrusion, flow guide and ide land play important roles for controlling the metal flow in die design. In the present work, the flow guide and the die land are considered for the die construction. Based on ALE description , rigid-viscoplastic finite element analysid is carried out to assess the effects of process and die design parameters. The thermal state affects greatly the product quality in hot extrusion. in the present work, the temperature distribution is also analyzed in theframwork of rigid-viscoplastic finite element computation. As a computational example, hot square die extrusion with flow guide and die land has been analyzed for the profile of a H section.

• Transactions of Materials Processing
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• v.8 no.2
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• pp.216-221
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• 1999

In this paper, an application-oriented approach to piercing analysis in automatic forging simulation by the rigid-viscoplastic finite element mehtod is presented. In the presented approach, the accumulated damage is traced and the piercing instant is determined when the accumulated damage reaches the critical damage value. A method of obtaining the critical damage value by comparing the tensile test result with the analysis one is given. The presented approach is verified by experiments and applied to automatic simulation of a sequence of 6-stage forging processes.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.2
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• pp.488-499
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• 1996

SMC(Sheet molding compound) is a thermosetting material reinforced with chopped fiberglass. The compression molding of SMC was analyzed based on a rigid thermo-viscoplastic approach using a three dimensional finite element program coupled with temperatures. Only the temperature analysis part was tested in this paper by solving one-dimensional heat transfer problem and comparing with the exact solutions available in the literature. Based on this comparison the program was proved to be valid and was further applied in solving compression molding of SMC between flat dies. To investigate the usefulness of a rigid thermo-viscoplastic approach in the compression molding analysis of SMC charge, compression of rectangular shaped SMC charge at plane strain and three dimensionalde formation condition was analyzed under the same condition as given in the literature. From this comparison it was found out that the rigid thermo-viscoplastic approach was useful in analyzing SMC compression molding between flat dies.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 1995.10a
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• pp.178-184
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• 1995

A new combined isotropic/kinematic and orthotropic hardening viscoplastic model is proposed which can account for not only differential orientations but also preferred orientations of grains in n metal at finite plastic deformations with an introduction of multiple spin (rate of rotation) concept within the general framework of the model, the effects of anisotropy and constitutive spins will be discussed in conjunction with a closed-form solution for simple shear in n rigid-plastic material, which will be used to simulate experimental data of Montheillet, et al. (1984) for fixed-end tortion tests at finite plastic deformations.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.89-92
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• 2001

A rigid-viscoplastic finite element code for superplastic forming processes has been developed The material is assumed to be isotropic and a modified Coulomb friction law is adopted to explain contact between tool and sheet. This code uses the triangular element based on the membrane approximation and a hierarchical contact searching method is implemented The optimum pressure-time relationships for target strain rate are calculated by several pressure control algorithms. By the analysis, optimum pressure-time curves and deformation behavior are predicted.

• Transactions of Materials Processing
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• v.7 no.3
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• pp.298-305
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• 1998

In hot forging the blocker is a transient shape between the buster and the finisher, In general as the finisher shape becomes complicated the blocker design becomes quite difficult. In the present study an expert system is developed for the blocker die design of axisymmetric hot steel forging. It is a rule based system written in Fortran and AutoLISP operating on a personal computer. In this paper the major rules considered in the system are summarized and several blockers designed by the system are discussed with results of rigid viscoplastic finite element analysis.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.2
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• pp.537-543
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• 1991

In this study, the strain rate effects are considered in the formulation by introducing the constitutive equation of the strain rate sensitive materials and rigid-viscoplastic finite element program is developed for axisymmtric extrusion. The effect of strain rate sensitivity on the flow characteristics and forming pressure are investigated and the experiments are carried out for extrusion with pure lead specimens. The theoretically predicted forming pressure showed reasonably good agreement with the experimental values.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.546-550
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• 1996

A fully automatic computer simulation technique of axisymmetric multi-stage compound forging processes was presented in this paper. A penalty rigid-viscoplastic finite element method was employed together with an improved looping method for automatically remeshing with quadrilateral finite-elements only. An application example of six-stage axisymmetric forging processes involving one cold and two hot forging processes, two piercing processes and a sizing process was given with emphasis on automatically tracing the metal flow lines through the whole simulation.