• 제목/요약/키워드: Rice Drying

검색결과 259건 처리시간 0.029초

시뮬레이숀에 의한 벼의 상온통풍층건조방법(常温通風層乾燥方法)에 관(關)한 연구(硏究) (Simulation of Natural Air Layer Drying of Rough Rice)

  • 박재복;고학균;정창주
    • Journal of Biosystems Engineering
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    • 제8권1호
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    • pp.47-60
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    • 1983
  • 상온통풍(常溫通風)을 이용(利用)한 In-bin drying에 대(對)한 많은 실험결과(實驗結果)에 의(依)하면 우리나라 10월(月)의 기상조건(氣象條件)은 저온건조(低溫乾燥) system에 적합(適合)한 건조능력(乾燥能力)을 가지고 있는 것으로 나타났다. 최근(最近) Computer를 이용(利用)한 Simulation model이 개발(開發)되어 건조현상(乾操現象)에 관(關)한 경제적(經濟的)이고 효율적(效率的)인 분석(分析)이 가능(可能)하게 되었다. 이러한 분석결과(分析結果)에 의(依)하면 초기함수율(初期含水率)이 높은 벼를 Full-bin을 이용(利用)한 상온통풍건조(常溫通風乾操)를 할 경우(境遇) 건조기간(乾燥期間)이 길어지며 bin내(內)의 상층부(上層部) 곡물(穀物)이 변질(變質)되는 문제점(問題點)이 발생(發生)하였다. 또한 벼의 수확작업체계(收穫作業體系)가 관행(慣行) 및 Binder작업체계(作業體系)에서 점차(漸次) Combine작업체계(作業體系)로 전환(轉換)되어감에 따라 포장(圃場)에서의 건조(乾燥)가 어려우며 예취(刈取), 탈곡작업과정(脫穀作業過程)에서의 기계적(機械的)인 곡물(穀物) 손실(損失)을 줄이기 위(爲)하여 함수율(含水率)이 비교적(比較的) 높은 벼를 수확(收穫)하여야 한다. 본(本) 연구(硏究)의 목적(目的)은 상온통풍건조(常溫通風乾燥)에 있어서 건조능력(乾燥能力)을 증가(增加)시키기 위(爲)하여 곡물(穀物)을 일정기간(一定期間) 나누어서 bin에 넣고 건조(乾燥)를 하는 Layer drying의 Simulation model을 개발(開發)하고 이 Model에 수원지방(水原地方)의 7년간(年間) 평균(平均) 기상자료(氣象資料)를 입력(入力)시켜 곡물(穀物)의 초기함수율(初期含水率), 투입량(投入量), 투입기간(投入期間)의 변화(變化)에 따른 Layer drying현상(現象)을 규명(糾明)하는데 있다. Simulation에 사용(使用)된 bin의 크기는 직경(直徑) 2m, 깊이 1.5m이며 송풍(送風)팬의 용량(容量)은 0.5HP이었다. Simulation분석(分析) 결과(結果)를 요약(要約)하면 다음과 같다. (1) Layer drying의 Simulation model을 개발(開發)하였으며 이 Model은 벼의 상온통풍건조(常溫通風乾燥) 실험(實驗)에서 함수량(含水量) 변화(變化)의 이론치(理論値)와 실제실험치(實際實驗値)가 잘 일치(一致)하였다. (2) 곡물투입기간(穀物投入期間) 1일(日)을 Full-bin drying으로 간주(看做)할 때 Layer drying의 건조성능(乾燥性能)은 Full-bin보다 높은 것으로 나타났다. (3) 연속송풍(連續送風)(24시간(時間))을 할 경우(境遇) 곡물투입기간(穀物投入期間)이 증가(增加)함에 따라 건조기간(乾燥期間)의 감소경향(減少傾向)은 단속송풍(斷續送風)인 경우(境遇)보다 적었지만 건조기간(乾燥期間)은 단축(短縮)되었다. 그러나 건조(乾燥)에너지의 소모(消耗)는 단속송풍(斷續送風)일 때보다 크게 나타났다. (4) 단속송풍(斷續送風)(9 : 00AM~6 : 00PM)일 경우(境遇) 곡물투입기간(穀物投入期間)을 증가(增加)시키면 건조기간(乾燥期間)이 크게 줄어 들었다. (5) 곡물(穀物)의 초기함수율(初期含水率)이 21% 이하(以下)일 경우(境遇) 연속(連續) 및 단속송풍(斷續送風)에서 건조기간(乾燥期間)의 차이(差異)가 별로 없었다. (6) 곡물(穀物)의 초기함수율(初期含水率)이 높으면 Full-bin drying에서는 상부층(上部層)에 곡물(穀物)이 변질(變質)될 우려(憂慮)가 있으나 Layer drying에서는 곡물투입량(穀物投入量)을 조절(調節)하면 이것을 방지(防止)할 수 있었다. (7) 건조(乾燥)가 완료(完了)된 후(後) 층별(層別) 최종곡물(最終穀物) 함수율(含水率)은 모든 건조조건(乾燥條件)에서 동일(同一)하였으나 bin의 하부층(下部層)은 과건조(過乾燥) 물상(物象)을 일으켰다.

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우리나라 양곡가공공장의 현황분석 (The Profile of Milling Plants in Korea)

  • 정창주;금동혁;강화석
    • Journal of Biosystems Engineering
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    • 제3권1호
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    • pp.47-63
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    • 1978
  • This study was conducted to obtain a basic information necessary to assess present rice milling technology in Korea The profiles for milling plants was analyzed by survey work.For the private custom-work mills, which process about 80 percent of domestic rice consumption ,their actual milling test for the identical samples as used for filed mills was conducted. Two rice varieties Japonica and Tongil-type were associated with the experiments. The results are summarized as follows: 1. Analyses for private custom-work mills showed their general aspects as; about 91 percent of the mills belonged to an individual owner ship ; more than 93 percent of the mills was established earlier than 1950 ; about 80 percent of the mills was powered with electric motor; mills having less than two employees were about 75 percent; about 45 percent of the mills provided for warehouse in storing customers cereal grains. 2. The polishers installed in 1,255mills within the surveyed area (7 counties) have been supplied by 44 different domestic manufacturers ;in but about 60 percent of which was supplied by 6major manufacturers. The polishers could be classified into two categories in terms of principles of their polishing actions ;jet-pearler and friction types. About 51 percent of the mills was equipped with the former which has been recognized as giving greater milling recovery than the friction types. 3. Reason for owners of private mills to supplement new machines was due mainly to pgrading their mills to meet the requirements that established by the Government. However, about 60 percent of the mill owners intended to replace with new pearler by their own needs to meet with new high yielding varieties. 4. Processing systems of each previate rice mills surveyed could be classified into three categories, depending upon whether the systems posessed such components as precleaner and paddy separator or not. Only 36.7 percent of mills was installed with both precleanr ad paddy seperrator, 5.0 percent of mills did have neither percleaner nor paddy seperator, and rest of them equipped only one of the two. Hence,it is needed for about 63% of rice miils to be supplemented with these basic facilities to meet with the requirements for the standaized system. 5. Actual milling capacity measured at each field rice mills was shown a wide variation, having range from about 190 to 1,210 kg/hr. The percentages of mills classified according to daily milling capacity based on this hourly capacity were 24.3% for the capacity less than 3 M/T a day; 20.0% for 3-4 M/T; 15.6% for 4-5 M/T; 6.7% for 5-6 M/T; 22.3% for 6-7 M/T; and 11.0% for more than 7 M/T a day. 6. Actual amount of rice processed was about 310 M/T a year in average. About 42% of total milled rice was processed during October to Decembear, which formed a peak demand period for rice mills. The amount of rice milled during January to May was relatively small, but it had still a large amount compared to that during June to September. 7. Utilization rate of milling facility, i. e., percentage of the actual amount of milled rice to the capacity of rice mills, was about 18% on the year round average, about 41% in the peak demand season, and about 10% during June to September. Average number of operating days for mills surveyed was about 250 days a year, and about 21 days a month. 8. Moisture contents of paddy at the time of field mill tests were ranged 14.5% to 19.5% for both Japonica and Tong-i] varieties, majority of paddy grains having moisture level much higher than 1530. To aviod potential reduction of milling recovery while milling and deterioration of milled rice while storage due to these high grain mJisture contents, it may be very important for farmers holding rice to dry by an artificial drying method. 9. Milling recovery of JapJnica varieties in rice mills was 75.0% in average and it was widely ranged from 69.0% to 78.0 % according to mills. Potential increase in milJing recovery of Japonica variety with improvement of mill facilities was estimated to about 1.9%. On the other hand, milling recovery of Tong-il varieties in the field mill tests was 69.8% in average and it ranged from 62% to 77 %, which is much wider than that of Japonica varieties. It is noticed that the average milling recovery of Tong-il variety of 69.8% was much less than that of the Japonica-type. It was estimated th3.t up to about 5.0% of milling recovery for Tong-il variety could be improved by improving the present lo'.ver graded milling technology. 10. Head rice recoveries, as a factor of representing the quality of commercial goods, of Japonica and Tong-il varieties were 65.9% and 53.8% in average, and they were widely ranged from 52% to 73% and from 44% to 65% , respectively. It was assessed that head rice recovery of Japonica varieties can be improved up 3.3% and that of Tong-il varieties by 7.0% by improving mill components and systems.

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벼 수확 후 수분함량별 건조지연에 따른 쌀 품위 및 화학성 (The Rice Quality and Chemical Characteristics Affected by Moisture Content and Drying Delay Time after Harvest in Rice)

  • 권석주;송은주;권영립;최동칠;최영근;권태오
    • 한국작물학회지
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    • 제51권spc1호
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    • pp.35-41
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    • 2006
  • 쌀 품질의 고급화를 위한 벼 수확 후 관리기술체계를 확립하기 위하여 벼 수확을 대형포대 및 콤바인포대로 수확한 후 수분함량 별 야적기간 연장에 따른 쌀 품위 및 품질변화에 미치는 영향을 조사였다. 수확당일 수확시간에 따른 정조의 수분함량은 $23.7{\sim}28.8%$로 수확시간이 늦어질수록 낮았고, 수확 후 건조지연에 따른 정조의 외관변화는 저장포대가 대형인 경우 3일째 정조의 색깔이 변하고 악취가 심하게 발생하였으며 콤바인포대는 4일째부터 색깔이 변하고 악취가 발생하였다. 포대내부의 온도변화는 대형포대는 저장기간이 길어질수록 그리고 수분함량이 높을수록 증가되는 폭이 컸으나 콤바인포대는 수확당시 수분함량에 따라 일정한 비율로 증가되는 경향이었다. 대형포대에 저장된 정조의 수분함량은 저장 2일째부터 증가되었고 수분함량이 높을수록 증가폭이 컸으나 콤바인포대의 경우는 수확 시 수분함량이 적은 경우 약간 감소하는 경향이고 높은 경우는 약간 증가되는 경향이었다. 수확 후 건조가 지연될수록 단백질, 아밀로스함량은 차이가 없으나 지방산은 증가되었고 대형포대가 콤바인포대에 저장된 정조보다 지방산 증가폭이 컸으며 수확 후 건조지연일수나 벼 수확 시 수분함량이 높을수록 현미의 완전미율은 감소되고 청미와 피해립율이 증가되었으며 백미품위 역시 비슷한 경향이었다. 따라서 미질저하를 최소화 할 수 있는 포대종류별 건조지연 한계기는 대형포대가 벼 수확 후 $1{\sim}2$일 이내, 콤바인포대는 $2{\sim}3$일 이내로 추정되었다.

변질된 건조고추에서 분리한 곰팡이의 독소 생성 및 독성작용 (Mycotoxin Production and Animal Toxicity of Molds Isolated from Discolored Sun-Dried Red Pepper(Capsicum annuum L.))

  • 권선향;심선택;박은주;경규항
    • 한국식품위생안전성학회지
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    • 제23권3호
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    • pp.177-181
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    • 2008
  • 희나리 고추에서 분리한 곰팡이를 현미에 배양하여 실험동물(rat)에 투여하였을 때 Colletotrichum, Diaporthe, Diaporthopsis, Botryosphereia, Aspergillus, Fusarium의 경우 독성을 나타내지 않았으나 Alternaria alternata로 동정된 곰팡이는 독성을 나타내었다. A. alternata를 배양한 현미를 투여한 실험동물은 사료 섭취량이 상대적으로 낮았으며, 체중 감소를 보였고 2주안에 치사하였으며, 위, 소장, 간의 확대가 관찰되었다. Alternaria속 곰팡이는 17종이 분리되었으며 이들 중 8종은 고추즙과 현미에 배양하였을 때 모두 상당량의 tenuazonic acid를 생산하였고, 현미 배지에서만 alternariol과 alternariol monomethyl ether 독소가 추가로 소량 검출되었다. 건조 과정에서 곰팡이가 번식된 고추는 유해한 대사물의 존재 가능성이 있으므로 식품 안전을 위해 곰팡이 번식을 최대한 억제할 필요가 있다.

Monacolin K 대량생산 Monascus 균주의 탐색 및 동정 (Screening and Identification of Monascus Strain Producing Monacolin K)

  • 곽은정;이효민;임성일
    • 한국식품영양과학회지
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    • 제33권1호
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    • pp.164-169
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    • 2004
  • 최근 콜레스테롤 합성을 억제하는 효능을 가진 것으로 알려진 홍국균 대사생성물의 일종인 monacolin K를 이용한 건강식품의 개발에 대한 관심이 높아지고 있다. 이에 본 연구에서는 monacolin K를 이용한 건강식품의 개발을 위한 기초연구로 monacolin K의 생산 효율성을 높이고자 미동정된 1종의 홍국균을 포함해 29종의 홍국균을 수집하여 monacolin K를 대량생산하는 균주를 탐색하였다. 홍국은 PDA배지에서 배양한 흥국균을 침지ㆍ증자한 백미에 5%가 되도록 접종 후, 3$0^{\circ}C$에서 10일간 배양하여 제조하고 이를 건조, 분말로 하여 사용하였다. 그 결과 색소생성량이 많은M. purpureus ATCC 16457, M. puypureus IFO 32316, M. purpureus IFO 32228, M. kaoliang ATCC 46595, M. kaoliang ATCC 46596 등의 균체를 배양한 홍국에서 monacolin K 생성량도 높았다. 그러나 색소와 monacolin K 생산량은 미동정된 홍국균이 가장 많은 것으로 나타나 형태학적 관찰과 ITS 및 28S rRNA부분 유전자 염기서열분석을 실시한 결과, M. purpureus CBS 281.34인 것으로 동정되었다.

Effect of Humidification and Hardening Treatment on Seed Germination of Rice

  • Lee, Suk-Soon;Kim, Jae-Hyeun;Hong, Seung-Beom;Yun, Sang-Hee
    • 한국작물학회지
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    • 제43권3호
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    • pp.157-160
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    • 1998
  • To find out the effects of humidification and hardening of rice (Oryza sativa L. cv. Ilpumbyeo) seeds on the germination, both normal and artificially aged seeds with 60% germination rate were humidified at 40, 60, and 80% RHs and $25^{\circ}C$ for five weeks or hydrated for 6, 12, 18, and 24 hours at $25^{\circ}C$ from one to five cycles for hardening. Relative humidity and duration of humidification did not affect the germination rate of normal seeds, while reduced the time to get 50% germination rate ($T_{50}$) by 1.0~1.6 days compared to that of normal seeds at $25^{\circ}C$. Aged seeds humidified at 40 and 60% RHs did not affect the germination rate and $T_{50}$ regardless of relative humidity and duration of treatment, while at 80% RH, the germination rate decreased and $T_{50}$ increased significantly with the duration of humidification. Hardening of normal seeds reduced $T_{50}$ by 0.7~1.1 days without changes in the germination rate. However, the germination rate and $T_{50}$ of aged seeds soaked in water for 6, 12, and 18 hours were similar regardless of soaking/drying cycles, while hardening of artificially aged seeds with 1~4 cycles in 24 hours soaking increased the germination rate by 11-16% and reduced $T_{50}$ by 1.4~2.0 days.

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압출성형 횟수가 떡국떡의 품질 특성에 미치는 영향 (Effects of Extrusion Frequency on the Quality Characteristics of Ddukgukdduk)

  • 배정숙;유창희;이경은
    • 한국식품조리과학회지
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    • 제32권4호
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    • pp.449-457
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    • 2016
  • Purpose: The study was conducted to analyze the change in quality characteristics of Ddukguk Garaedduk and Ddukgukdduk by the frequency of extruding rice dough. Methods: Ddukguk Garaedduk samples were made by extruding and shaping rice flour dough 2, 3, and 4 times; while Ddukgukdduk samples were made by drying the Ddukguk Garaedduk at room temperature for 48 hours and slicing them in slices of 0.3 cm thickness. Results: Significant differences were not found in water content by the extrusion frequency for Ddukguk Garaedduk and Ddukgukdduk. The adhesiveness and springiness of Ddukguk Garaedduk with a 4 times extrusion were significantly higher than those of Ddukguk Garaedduk with a 2 times extrusion. Ddukgukdduk with a 4 times extrusion generated finer cells and a more even distribution of cells than the other samples, as observed by scanning electron microscopy. Upon boiling, significantly more water was absorbed in Ddukgukdduk of a 2 times extrusion than in that of a 4 times extrusion. Hardness and adhesiveness scores of the cooked Ddukgukdduk were the highest, and springiness was the lowest in the sample with the 4 times extrusion. Conclusion: The extrusion of rice dough makes the structure of Ddukguk Garaedduk finer and more even, which results in the increased adhesiveness of Ddukguk Garaedduk. When cooking Ddukguk, Ddukgukdduk that has been extruded more absorbs less water and dissolves less solids, which maintains the chewiness and structure of cooked Ddukgukdduk.

Prevalence and Thermal Stability of Enterobacter sakazakii from Unprocessed Ready-to-Eat Agricultural Products and Powdered Infant Formulas

  • Jung, Mi-Kyoung;Park, Jong-Hyun
    • Food Science and Biotechnology
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    • 제15권1호
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    • pp.152-157
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    • 2006
  • Enterobacter sakazakii, designated as an unique microbial species in 1980, may cause bacteremia, necrotizing enterocolitis and infant meningitis. The distribution and the thermostability of E. sakazakii in unprocessed ready-to-eat (RTE) agricultural products of 252 and in 25 powdered infant formulas (PIF) were analyzed. Eighty one, 50, 43, and 47% of brown rice, pumpkin, potato, and carrot samples, respectively, had aerobic plate counts (ARC) in the range of 5 log CFU/g or more. Almost all the other products sampled had APC of approximately 2 log CFU/g. Fifty three, 75, 67, and 68% of banana, pumpkin, soybean, and carrot had Enterobacteriaceae counts approximating 3 log CFU/g. Sixty six percent of the brown rice tested had Enterobacteriaceae counts approximating 5-6 log CFU/g. E. sakazakii was isolated from 3/25(12%), 4/23(17%), 1/24(4%), and 1/27(4%) of PIF, brown rice, laver, and tomato samples, respectively. D-values were 3.52-4.79 min at 60 and $D_{60}-values$ were similar as the isolates reported. Thermal inactivation of four thermovariant E. sakazakii strains during the rehydration of PIF with hot water were investigated. At $50^{\circ}C$, the levels of E. sakazakii decreased one log CFU/g for 4-6 min and thereafter the levels remained stable for 20 min. At $60^{\circ}C$, inactivation by about 2 log CFU/g occurred for 20 min. Therefore, the unprocessed agricultural products might be a source of contamination for PIF when used as an ingredient after drying and pulverization. Rehydration of PIF for infant feeding with a water temperature of $60^{\circ}C$ rather than $50^{\circ}C$, as recommended by the manufacturers, may be helpful in the reduction of potential E. sakazakii risk.

벼멸구의 생태형 (Biotypes of the Brown Planthopper, Nilaparvara lugens (Stal))

  • R.C.삭세나;A.A.바리온
    • 한국응용곤충학회지
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    • 제22권2호
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    • pp.52-66
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    • 1983
  • The brown planthopper, N. lugens (Stal), has become a serious pest of rice in tropical Asia during the last decade. At high pest density, its feeding damage causes 'hopperburn' or complete wilting and drying of the rice plant. It also transmits grassy and ragged stunt virus diseases. The estimated losses caused by the pest in tropical Asia exceed $US\$300$ millions. While cultivation of resistant rice varieties has proved to be highly effective against the pest, their long-term stability is threatened because of the evolution of prolific biotypes which can destroy these varieties. At present, identification of biotypes is based principally on the differential reactions of host rice varieties to the pest and on host-mediated behavioral and physiological responses of the pest. Recent findings of morphological differences in adult rostrum, legs, and antennae, body parts that possess receptors for host plant location and discrimination, and cytological differences in N. lugens populations maintained as stock cultures strongly complement other biotype studies. So far, three N. lugens biotypes have been identified in the Philippines. Biotype I can survive on and damage varieties that do not carry and genes for resistance, while Biotype 2 survives on resistant varieties carrying Bph 1 gene and Biotype 3 on varieties carrying gene bph 2. However, none of these biotypes can survive on varieties with genes Bph 3 or bph 4. Several varieties which are resistant in the Philippines are susceptible in India and Sri Lanka as the South Asian biotypes of N. lugens are more virulent than Southeast Asian biotypes. To monitor the pest biotypes in different geographical regions and to identify new sources of resistance, an International Brown Planthopper Nursery has been established in many cooperating countries. The evolution of biotypes is an exceedingly complex process which is governed by the interactions of genetic and biological factors of the pest populations and the genetic makeup of the cultivated varieties. While the strategy for sequential release of varieties with major resistance genes has been fairly successful so far, the monegenic resistance of these varieties makes them vulnerable to the development of the pest biotypes. Therefore, present breeding endeavors envisage utilizing both major and minor resistance genes for effective control of the pest.

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벼 무논골뿌림 재배시 중간낙수 및 생장조절제 처리가 생육 및 도복에 미치는 영향 (Growth and Lodging of Rice as Affected by Growth Regulators under Different Midsummer Drainage Times in Puddled-soil Drill Seeding)

  • 김상수;백남현;이선용;김종호;조동삼
    • 한국작물학회지
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    • 제40권6호
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    • pp.697-704
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    • 1995
  • 벼 무논 골뿌림 재배시 물관리방법 및 생장조절기 처리가 생육 및 도복에 미치는 영향을 구명하고자 1994년에 미사질양토(전북통)인 호남 농업시험장 시험포장에서 동진벼를 5월 11일에 골깊이 4cm에 파종하고 중간낙수 회수 및 생장조절제를 처리하여 생육 및 도복형질을 검토한 결과를 요약하면 다음과 같다. 1. 상시심수에 비하여 2회 낙수구에서 간장이 짧았으며 생장조절제에는 Inbenfide G. > IMP G. > 무처리 순으로 간장이 단축되었다. 2. 상시심수에 비하여 2회 낙수구에서 간벽이 두껍고 뿌리량 및 뿌리의 심층분포 비율이 높았으나 생장조절제간에는 일정한 경향이 없었다. 3. 도복지수는 상시심수보다 2회 낙수구가 적고 생장조절제에는 세리타드 > 키타진 > 무처리의 순으로 적었으며 도복은 2회 낙수구에서는 생장조절제 무처리에서만 약간 발생하였으나 상시심수구에서는 무처리 > IBP G.> Inabenfide G.의 순으로 도복발생이 심하였다. 4. 쌀수량은 상시심수구의 생장조절제 무처리에서만 감수하였고 기타 처리에는 별 차이가 없었다 5. 따라서 벼 무논골뿌림 재배시는 생장조절제를 처리하지 않아도 2회(파종후 30일과 50일)에 실금갈 정도로 중간낙수만 하면 도복을 방지 할 수 있을 것으로 생각된다.

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