• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.135-138
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• 2007

A semi-solid forming processing has been developed for manufacturing near net-shape components. The semi-solid forming has two methods. One is thixo-forming with reheating prepared billet, the other is rheo- forming with cooled melt until semi-solid state. In indirect forging processing, this experiment used aluminum rheology materials by electromagnetic stirring system. Rheology material is made by A16061. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. Forged samples are found microstructures and mechanical properties. Forged samples are accomplished heat treatment T6 for high mechanical properties.

• Transactions of Materials Processing
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• v.17 no.1
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• pp.9-12
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• 2008

Recently, industries and academic institutes have been interested in the rheology forming technology for light weight materials. However, this rheocasting process has advantages such as the high initial investment cost and the lower mechanical properties than thixocasting. In this study, the continuous fabrication of rheological material with a spiral stirring equipment(mechanical stirring system) was newly devised to overcome the disadvantages of rheocasting process. The experimental parameters were stirring time($0{\sim}1200sec$), stirring velocity ($0{\sim}100rpm$) and stirring temperature($650{\sim}680^{\circ}C$). The optimal conditions for fabricated rheological material of A6061 alloy were stirring time at 300sec, stirring velocity at 60rpm and stirring temperature at $650^{\circ}C$. At these results, the equivalent diameter was $45{\sim}65{\mu}m$, mean roundness was $1.4{\sim}1.6$ and Vickers hardness was 60Hv.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.733-736
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• 2004

Actual trends in automotive industry lead to an increase use of lightweight structures imposing the need for high strength aluminum alloys with complex shape. In the electromagnetic stirring process, it has many merits which are the exact control ability about material processing and a good point of the protection of environment comparison with the mechanical stirring. The interface of cells consisting of primary particle formed by the electromagnetic stirring due to particle regrowth during cooling the alloy. By electromagnetic stirring process, the microstructure of material has a good point, also it can control the material processing exactly.

• Korea-Australia Rheology Journal
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• v.21 no.2
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• pp.83-89
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• 2009

Coating process plays an important role in information technology such as display, battery, chip manufacturing and so on. However, due to complexity of coating material and fast deformation of the coating flow, the process is hard to control and it is difficult to maintain the desired quality of the products. Moreover, it is hard to measure the coating process because of severe processing conditions such as high drying temperature, high deformation coating flow, and sensitivity to the processing variables etc. In this article, the coating process is to be re-illuminated from the rheological perspectives. The practical approach to analyze and quantify the coating process is discussed with respect to coating materials, coating flow and drying process. The ideas on the rheology control of coating materials, pressure and wet thickness control in patch coating process, and stress measurement during drying process will be discussed.

• Proceedings of the SCSK Conference
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• 2003.09b
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• pp.286-293
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• 2003

In cosmetic formulations, texture plays a key role in ingredient choice and formulation optimization. But texture parameters are often measured by sensorial analysis in the last stages of formulation development. Rheology or texture analysis, used separately, has the benefit of characterizing the behavior of raw materials (e.g. polymers) and controlling and predicting the stability of formulations. SEPPIC has developed rheology and texture analysis protocols to obtain a better understanding of the influence of raw materials on the cosmetic texture of formulations. When used in combination, these two methodologies are complementary and provide useful data regarding the impact of raw material choice on all the development steps: manufacturing procedure, formulation stability, skin feeling.

• Proceedings of the Korea Association of Crystal Growth Conference
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• 1997.06a
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• pp.41-44
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• 1997

Dispersion and flocculation behaviors of clay-ash powders in a slurry state were examined, and we have systematically investigated the effects of colloid/interfaces variables on slip properties and the rheological behavior of ash-clay slurry. Ash-clay slurries have been characterized on the basis of the time dependent rheology which was done out by the gel-curve test. Gel-curve for the coagulated slip shows interesting rheological behavior which was caused by the formation of the new network structure and the readsoption of the polysilicon hydroxo species on the particle surfaces.

• Korea-Australia Rheology Journal
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• v.12 no.3_4
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• pp.157-163
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• 2000

We develop a simple model which can describe and explain abnormal stress relaxation of ABS melt for which stress dose not exponentially decay. The relaxation behavior of ABS melt consists of two distinct relaxation modes. One is the relaxation of the matrix phase similar to the case of homopolymer melt. The other is manifested by the collection of butadiene rubber particles, named as the cluster, where the particles are connected through the interaction between grafted SAN and matrix SAN. The second mode of the relaxation is characterized by the relaxation time, which is a function of the average size and the microscopic state of the cluster. Experimental results reveal that it can be represented as the product of the average size of the clusters by a function of internal variable that represents the fraction of strained SAN chains inside the cluster.

• Journal of Korea Foundry Society
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• v.32 no.1
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• pp.16-23
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• 2012

In this study, we develop the lower pressure die casting with rheo-forming process of A356 aluminum alloy and vacuum system which can control the crystal size and obtain the high strengthened-light material. Using this process, we fabricate the thin plate for bipolar plate through the low pressure die casting with electromagnetic stirring and vacuum-evacuation which can control the crystal grain by electromagnetic stirring. Thin plate ($110mm{\times}130mm{\times}1mm$) is fabricated by this process. The average Vickers hardness of thin plate is about 77 HV.

• Proceedings of the Korean Society of Rheology Conference
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• 2006.06a
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• pp.85-88
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• 2006

• Korea-Australia Rheology Journal
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• v.12 no.3_4
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• pp.151-155
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• 2000

A semiconducting poly(naphthalene quinone) radical (PNQR) was synthesized from Friedel-Craft acylation between naphthalene and phthalic anhydride and used as dispersing particles of a dry-base electrorheological (ER) material in silicone oil. Under an applied electric field (E), the dynamic yield stress (${\tau}_{dyn}$) of this ER fluid, obtained from a steady shear experiment with a controlled shear rate mode, was observed to increase with $E^{1.45}$ Based on this relationship, we propose a universal correlation curve for shear viscosity, which is independent of E using a scaling analysis.