• Title/Summary/Keyword: Resistance Spot Welding

Search Result 276, Processing Time 0.025 seconds

Fatigue Analysis of Spot-welded Multi-Lap Joint of STS301L Using the Maximum Stress (최대응력을 이용한 STS301L 다중접합 점용접 이음재의 피로해석)

  • 남태헌;정원석;배동호
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.11 no.6
    • /
    • pp.101-107
    • /
    • 2003
  • Since stainless steel sheets have good mechanical properties, weldability, appearance and corrosion resistance, they are commonly used as one of the structural materials of the railroad cars or the commercial vehicles which are manufactured by the spat welding. Among the many kinds of spot welded lap joints, it can be found that multi-lap joints are employed in their body structure. But, fatigue strength of these joints is lower than that of base metal due to high stress concentration at the nugget edge of spot weld and is considerably influenced by welding conditions as well as the mechanical and geometrical factors. Thus, it is necessary to establish a reasonable and systematic design criterion for the long life design of the spot-welded body structures. In this paper, the stress distribution and deformation around the spot-welded multi-lap joints subjected to tensile shear load was numerically analyzed. Also, the $\Delta$P-Nf curve was obtained by fatigue tests. Using these results, $\Delta$P-Nf curves were rearranged in to the ${\Delta}{\sigma}$-Nf relation with the maximum stress at nugget edge of spot weld.

Resistance Spot Welding of Dissimilar Materials of Austenitic Stainless Steels and IF (Interstitial Free) Steels (저항 점 용접을 이용한 AISI 316 스테인레스강과 용융아연도금 강판의 이종접합)

  • Lee, Jin-Bum;Nam, Dae-Geun;Kang, Nam-Hyun;Kim, Yang-Do;Oh, Weon-Tae;Park, Yeong-Do
    • Korean Journal of Materials Research
    • /
    • v.19 no.7
    • /
    • pp.369-375
    • /
    • 2009
  • The spot weldability of dissimilar metal joints between stainless steels (AISI316) and interstitial free (IF) steels were investigated. This study was aimed to determine the spot welding parameters for a dissimilar metal joint and to evaluate the dissimilar metal joint's weldability, including its welding nugget shape, tensileshear strength, hardness, and microstructure. The fracture surface was investigated by using a Scanning Electron Microscopy (SEM). The experimental results showed that the shape of nugget was asymmetric, in which the fusion zone of the STS316 sheet was larger due to the higher bulk-resistance. The microstructure of the fusion zone was fully martensite. In order to evaluate the microstructure further, dilution of stainless steels were calculated and imposed onto the Schaeffler diagram. The predicted microstructure from the Schaeffler diagram was martensite. In order to confirm the predicted microstructure, XRD measurements were carried out. The results showed that that initial weld nugget was composed of austenite and martensite.

Innovative Development of Al-Zn-Si Coated Sheet Steels for Automotive Applications

  • Jong-Sang Kim;Suk-Kyu Lee;Doo-Jin Paik
    • Corrosion Science and Technology
    • /
    • v.23 no.4
    • /
    • pp.296-301
    • /
    • 2024
  • Steels have excellent mechanical properties and weldability. They are also economically producible. Thus, they are widely applied in various industries. However, they have a disadvantage in that rust can occur after a certain period of time. To compensate for this, Zn, which has excellent sacrificial corrosion resistance, can be coated on steels. With global zinc consumption increasing at the current rate, depletion is expected in the near future. Recently, POSCO has developed innovative Al-Zn-Si alloy coated steel sheets with better corrosion resistance than Zn coating. In this study, corrosion resistance, weldability, friction characteristics, and so on were evaluated compared to GI steel sheets to evaluate their applicability to automotive steel sheets. It showed excellent corrosion resistance even at a lower coating weight compared to GI steel sheet. It was also excellent in terms of galling and welding LME. Its spot welding life, electrodeposition coating, and bendability were equally excellent. This is presumed to be related to the formation of the Al-Zn-Si alloy phase at the interface of the coating layer.

Optimization of Welding Parameter for GA Steel in Inverter Resistance Spot Welding (자동차용 강판에 대한 인버터 저항 점 용접조건 최적화에 관한 연구)

  • 전정상;박현성;김태형;이세헌
    • Proceedings of the KWS Conference
    • /
    • 2004.05a
    • /
    • pp.209-211
    • /
    • 2004
  • 자동차 차체의 조립공정에서 주로 사이리스터 방식의 저항 점 용접기를 이용해 용접을 하고 있으나, 최근에는 인버터방식을 이용하려는 시도가 진행되고 있다. (중략)

  • PDF

다점용접부의 스트레인 측정에 관한 연구

  • 김인주;정영재;손준식;박창언;김일수;성백섭;차용훈
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.05a
    • /
    • pp.192-192
    • /
    • 2004
  • 최근의 산업사회에서 각종 구조물접합 등에서 점용접의 사용이 점차 증가하고 있는 실정이다. 점용접은 전기저항용접(Resistance Welding)의 한 분야로 가압 효과에 의하여 용접 후의 금속 조직이 양호하고, 변형과 잔류응력이 모재에 미치는 영향 등이 타 용접 방법에 비하여 적은 것으로 알려져 있어 주로 박판의 이음 중 리벳 조인트를 대신하고 있다.(중략)

  • PDF