• 제목/요약/키워드: Resin-based composite

검색결과 311건 처리시간 0.028초

탄소섬유가 혼합된 세라믹 복합재 제동마찰재의 마찰·마모 특성 (Tribological Properties of Ceramic Composite Friction Materials Reinforced by Carbon Fibers)

  • 구병춘;김민수
    • Tribology and Lubricants
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    • 제33권1호
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    • pp.15-22
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    • 2017
  • Because the running speed of vehicles is increasing and a shorter braking distance is required, high heat-resistant brake pads are needed to satisfy the requirements of customers and car makers. In the near future, hazardous materials such as Cu, Cr, Zn, and Sb will be restricted from use in friction materials. Ceramic composites reinforced by carbon fibers are good candidates for eco-friendly friction materials. In this study, we develop ceramic composite friction materials. The friction materials are composed of carbon fibers, Si, SiC, graphite, and phenol resin and are prepared by hot forming and heat treatment at high temperatures. The density, void ratio, and compressive strength are $1.59-1.66g/cm^3$, 16.6-20, and 70-90 MPa, respectively. Friction and wear tests are performed using a pin-on-plate-type reciprocating friction tester at 25, 100, and $200^{\circ}C$. The counterpart material is a CrMoV steel extracted from a KTX brake disc. Friction coefficient, wear amount, and wear mechanism are measured and examined. We determine that the friction coefficients depend on the temperature and the fluctuation of the friction coefficients is larger at higher temperatures. The amount of wear increases with the surface temperatures of the specimens. The tribological properties of the developed composites are similar to those of a Cu-based sintered friction material. Through this study, it is confirmed that ceramic composite materials can be used as friction materials.

수산화인회석으로 혼성화시킨 바륨실리케이트가 충진된 고분자 복합체의 치과적 물성 (Dental Properties of Polymer Composite Filled with Barium Silicate Hybridized with Hydroxyapatite)

  • 서기택;김오영
    • 폴리머
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    • 제31권2호
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    • pp.141-147
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    • 2007
  • 치아 수복용 충전제로서 인체 뼈의 주성분인 수산화인회석(hydroxyapatite)이 혼성화된 바륨실리케이트 (barium silicate, BaSi)를 사용하여 제조한 고분자 복합체의 치과적 물성을 분석하였다. 복합체 제조에 사용된 아크릴계 기재는 가시광선을 사용하여 경화시켰다. 실험 결과, 혼성화된 충전제 내에서의 BaSi 함량이 증가할수록 복합체의 기계적 강도는 일정하게 증가하였으며 치의학에서 규정한 값들을 상회하여 치아 수복재료로 충분한 값임을 확인할 수 있었다. 그러나 충전제 내에서의 BaSi 함량 증가에 따른 복합체의 내마모도는 약간 감소하였다. 한편, 복합체의 중합깊이는 충전제의 구성비에 관계없이 $6\sim9mm$ 정도로서 일반적 치과용 수복재료로 충분한 값들임을 확인하였으며 중합전환율과 중합수축률은 충전제 구성비에의 직접적 의존 경향성은 거의 없음을 확인할 수 있었다.

Thermal effects on nonlinear dynamic characteristics of polymer-CNT-fiber multiscale nanocomposite structures

  • Ebrahimi, Farzad;Habibi, Sajjad
    • Structural Engineering and Mechanics
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    • 제67권4호
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    • pp.403-415
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    • 2018
  • In the present study, nonlinear dynamic response of polymer-CNT-fiber multiscale nanocomposite plate resting on elastic foundations in thermal environments using the finite element method is performed. In this regard, the governing equations are derived based on Inverse Hyperbolic Shear Deformation Theory and von $K{\acute{a}}rm{\acute{a}}n$ geometrical nonlinearity. Three type of distribution of temperature through the thickness of the plate namely, uniform linear and nonlinear are considered. The considered element is C1-continuous with 15 DOF at each node. The effective material properties of the multiscale composite are calculated using Halpin-Tsai equations and fiber micromechanics in hierarchy. The carbon nanotubes are assumed to be uniformly distributed and randomly oriented through the epoxy resin matrix. Five types of impulsive loads are considered, namely the step, sudden, triangular, half-sine and exponential pulses. After examining the validity of the present work, the effects of the weight percentage of SWCNTs and MWCNTs, nanotube aspect ratio, volume fraction of fibers, plate aspect, temperature, elastic foundation parameters, distribution of temperature and shape of impulsive load on nonlinear dynamic response of CNT reinforced multi-phase laminated composite plate are studied in details.

Twisted Yarn 복합재료의 물성치 시험 및 탄성계수 예측 (Characterization and Prediction of Elastic Constants of Twisted Yarn Composites)

  • 변준형;이상관;엄문광;김태원;배성우
    • Composites Research
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    • 제15권6호
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    • pp.30-37
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    • 2002
  • 꼰 섬유(twisted yarn)로 이루어진 복합재료의 탄성계수를 예측하기 위한 강성모델을 제시하였다. 이 모델은 단위 셀 구조를 바탕으로 하여 좌표변환과 구성 재료의 연성 상수를 체적 평균함으로써 복합재료의 탄성계수를 예측하는 방법이다. 해석적인 결과와 실험치와의 비교를 위하여 두 종류의 꼬임 각을 가지는 섬유로 구성된 복합재료에 대한 시험을 하였으며 인장, 압축, 전단 강도와 탄성계수를 구하였다. 이 시험편은 유리섬유 및 에폭시 수지를 사용한 RTM 성형법으로 제조하였다. 탄성계수에 대한 비교 곁과 예측치와 실험치는 비교적 잘 일치하였다. 이 모델에 의해 구해진 3차원적인 탄성계수 값은, 꼬인 섬유로 이루어진 직조형 복합재료 구조물의 구조해석을 위한 기본 물성치 입력값으로 사용될 수 있다.

PSE/AS4 복합재료의 가속노화가 피로강도에 미치는 영향 (The Effects of Physical Aging of PSF/AS4 Laminate on Fatigue)

  • 김형원
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.39-44
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    • 2005
  • The effects of aging of PSF/AS4 laminates on fatigue was studied using the new energy release rate analysis. The analysis by the variational mechanics has been useful in providing fracture mechanics interpretation of matrix microcracking in cross-ply laminates. This paper describes the changes of the critical energy release rate (microcracking toughness) according to the aging period under fatigue loading. The master plot by modified Paris-law gives a characterization of a material system's resistance to microcrack formation. PSF $[0/90_{s}]_{s}$ laminates were aged at four different temperature based on the glass transition temperature for 0 to 60 days. At all temperatures, the toughness decreased with aging time. The decrease of the toughness at higher temperature was faster than at lower temperature. To assess the effects of aging on fatigue, the unaged laminates were compared with the laminates which had been aged for 60 days at 170$^{\circ}C$ near 180 $^{\circ}C$ t$_g$. The slope of dD/dN versus ${\Delta}G_m$. of the aged laminates was lower than that of the unaged laminates. There was a significant shift of the aged data to formation of microcracks at the lower values of ${\Delta}G_m$.

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Carbon/Phenolic 내열 복합재료의 기계적 특성 (Mechanical Properties of Carbon/Phenolic Ablative Composites)

  • 김평완;홍순형;김연철;예병한;정발
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.160-163
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    • 1999
  • The mechanical properties and failure behaviour of carbon/phenolic composites were inverstigated by tension and compression. Carbon/phenolic composites were fabricated by infiltration of matrix into 8 harness satin woven fabric of PAN-based carbon fibers. The tensile and compressive tests were performed at 25℃ under air atmosphere and, at 400℃ and 700℃ under N₂ atmosphere. The tensile strengths of carbon/phenolic composites in with-laminar/0° warp direction were about 10 times higher than those in with-laminar/45° warp direction, which was analyzed due to a change of fracture mode from fiber pull-out by shear to tensile fracture of fibers. The fracture of carbon/phenolic composites in with-laminar/45° direction was analyzed due to delamination by buckling. Tensile and compressive strength of carbon/phenolic composites decreased to about 50% at 400℃, and to about 10% at 700℃ compared to that at room temperature. The main reason for the decrease of tensile or compressive strength with increasing temperature was analyzed due to a reduction of bond strength between fibers and matrix resulting from thermal degradation of phenolic resin.

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하이브리드 쾌속 조형 시스템의 개발 및 나노 복합재 부품 제작 (Development of Hybrid RP System and Fabrication of Nano Composite parts)

  • 김성근;정우균;추원식;김형중;안성훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.220-223
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    • 2005
  • The rapid prototyping (RP) technology has been advanced for various applications such as verification of design, functional test. However, many RP machines still have low accuracy and limitation of applications for various materials. In this research, a hybrid RP system was developed to improve precision of micro parts. This hybrid system consists of deposition and material removal process by mechanical micro machining to fabricate nano composites using photo-curable polymer resin with various nano particles. In this work, using hybrid RP process with Multi-Walled Carbon Nano Tube (MWCNT) and hydroxyapatite, micro parts were fabricated. The precision of parts was evaluated based on the original CAD design, and to see the effect of nano particles on mechanical properties, tensile strength was measured. From the results of experiments, it was confirmed that the part made by hybrid process had higher precision, and the addition of nano particles improved mechanical properties.

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Vibration of axially moving 3-phase CNTFPC plate resting on orthotropic foundation

  • Arani, Ali Ghorbanpour;Haghparast, Elham;Zarei, Hassan Baba Akbar
    • Structural Engineering and Mechanics
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    • 제57권1호
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    • pp.105-126
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    • 2016
  • In the present study, modelling and vibration control of axially moving laminated Carbon nanotubes/fiber/polymer composite (CNTFPC) plate under initial tension are investigated. Orthotropic visco-Pasternak foundation is developed to consider the influences of orthotropy angle, damping coefficient, normal and shear modulus. The governing equations of the laminated CNTFPC plates are derived based on new form of first-order shear deformation plate theory (FSDT) which is simpler than the conventional one due to reducing the number of unknowns and governing equations, and significantly, it does not require a shear correction factor. Halpin-Tsai model is utilized to evaluate the material properties of two-phase composite consist of uniformly distributed and randomly oriented CNTs through the epoxy resin matrix. Afterwards, the structural properties of CNT reinforced polymer matrix which is assumed as a new matrix and then reinforced with E-Glass fiber are calculated by fiber micromechanics approach. Employing Hamilton's principle, the equations of motion are obtained and solved by Hybrid analytical numerical method. Results indicate that the critical speed of moving laminated CNTFPC plate can be improved by adding appropriate values of CNTs. These findings can be used in design and manufacturing of marine vessels and aircrafts.

상용화제 첨가가 화이트 바이오 생분해 플라스틱 필름의 인장강도와 토출 량과 비중에 미치는 영향 (Effects on the Tensile Strength and Discharge Volume of the White Biodegradable Plastic film added Compatibilizer)

  • 한정구;박승준;이범수;박형우
    • 한국포장학회지
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    • 제27권3호
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    • pp.169-174
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    • 2021
  • 우리나라가 1인당 플라스틱 년간 소비량이 132 kg(2019)으로 세계1위로 나타났고, 지구온난화와 탄소중립을 위한 국제적 협약이 진해되고 있으며 소비자들도 바이오플라스틱에 대한 관심과 니즈가 증가하고 있어, 바이오플라스틱 소재에 복합 사용화 첨가제를 농도별로 첨가하여 필름을 생산 시 토출량, 용융지수, 인장강도 변화를 조사하였다. 석유계 수지인 LLDPE와 LDPE보다 PLA와 PBAT에서 용융지수가 현저히 높은 것으로 나타났으며 동일 수지나 동일 처리구에서는 heating temperature가 증가함에 따라 용융지수가 증가한 것으로 나타났다. 상용화제 4%를 첨가한 BDP-2 처리구에서 토출양도 비중도 우수한 것으로 조사되었으며, MD 및 TD 방향의 인장강도도 높게 나타나 BDP-2가 복합화 생분해 필름 제조용 제조 방법으로 가장 적합한 것으로 사료되었다.

Calcium Silicate-based 재료에 대한 수 종 상아질 접착제의 전단결합강도 비교 (Shear Bond Strength Comparison of Different Adhesive Systems to Calcium Silicate-based Materials)

  • 신현옥;김미선;남옥형;이효설;최성철;김광철
    • 대한소아치과학회지
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    • 제45권4호
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    • pp.445-454
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    • 2018
  • 이 연구의 목적은 Calcium silicate를 기반으로 한 2종의 치수복조재 (Biodentine, RetroMTA)와 임상에서 사용되는 여러 가지 상아질 접착제 간의 전단결합강도를 비교 평가하는 것이다. 중심구를 가진 아크릴 레진 블록 80개를 제작하고 2그룹으로 나누어 Biodentine (BD)과 RetroMTA (RMTA)를 중심구 안에 채운 후, 무작위로 10개씩 4개의 하위군을 나누어 재료 상방에 4가지 상아질 접착제인 Clearfill SE (CSE), AQ bond plus (AQ), All bond universal (ABU) 자가부식, ABU 일괄부식을 도포한 뒤 그 위에 복합레진을 적용하였다. Universal testing machine을 이용해 전단결합 강도를 측정하였다. 통계분석은 Kruskal-Wallis를 사용하였고 Mann-Whitney의 사후검정을 하였다. 연구결과, BD - ABU 자가부식군이 가장 높은 전단결합강도를, RMTA - AQ 군이 가장 낮은 전단결합강도를 보였다. ABU 일괄부식과 ABU 자가부식군, ABU 일괄부식과 CSE 간의 유의미한 차이는 보이지 않았다. 또한 같은 상아질접착제 적용 시, BD가 RMTA보다 높은 전단결합강도를 보였다. 또한, BD와 RMTA 그룹 군에서 ABU 자가부식군 도포 후, 레진 적용했을 때 향상된 전단결합강도를 보였다.