• Title/Summary/Keyword: Resin-based composite

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Study of Characterization of Activated Carbon from Coconut Shells on Various Particle Scales as Filler Agent in Composite Materials

  • DUNGANI, Rudi;MUNAWAR, Sasa Sofyan;KARLIATI, Tati;MALIK, Jamaludin;ADITIAWATI, Pingkan;SULISTYONO, SULISTYONO
    • Journal of the Korean Wood Science and Technology
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    • v.50 no.4
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    • pp.256-271
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    • 2022
  • Activated carbon (AC) derived from coconut shells (CS-AC) was obtained through pyrolysis at 700℃ and subsequently activated with H3PO4. AC was ground in a Wiley mill several times to form powder particles at particle scales of 80, 100, and 200 meshes. The characterization of the AC was studied using scanning electron microscopy (SEM), X-ray diffraction analysis (XRD), Fourier-transform infrared spectroscopy (FT-IR), and surface area analysis (SBET). The CS-AC-200 mesh resulted in a higher percentage of mesopores and surface area. This particle size had a larger surface area with angular, irregular, and crushed shapes in the SEM view. The smaller particles had smoother surfaces, less wear, and increased curing depth and ratio of the hardness of the resin composite. Based on the characterization results of the AC, it is evident that CS-AC with a 200 mesh particle size has the potential to be used as a filler in biocomposites.

Physical properties of composite resins for dental restorative (치과 수복재용 복합레진의 물리적 특성에 대한 연구)

  • Kim, Ji Yeob;Lee, Kwang-Rae
    • Journal of Industrial Technology
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    • v.35
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    • pp.35-39
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    • 2015
  • One of the purposes of the study was to investigate and compare the physical properties(depth of light cure, degree of conversion, water absorption) of 4 kinds of composit resins prepared in this lab; Bis-GMA based, Bis-EMA based, Bis-GMA/UDMA based, and Bis-EMA/UDMA based composit. Another aim was to compare the physical properties of the composit resins with those of the commercialized products(Charmfil flow(Denkist), Quadrant flow(CAVEX)) in market. All of the composit resins and the commercialized products showed almost same values of the physical properties. It was found that all of the composit resins prepared in this lab satisfied the physical properties specified in ISO 4049.

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Acoustic Emission during Crack Propagation Process of Rubber-Modified Epoxy Resin (고무변성 에폭시 수지의 균열진전과정과 음향방출 특성)

  • 이덕보;김현수;최낙삼;남기우;문창권
    • Composites Research
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    • v.16 no.4
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    • pp.44-50
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    • 2003
  • The damage zone around a crack tip occurring before the fracture is a significant domain. which affects the toughening mechanism of materials. In this study. the growth process of damage zone in the vicinity of crack tip for rubber-modified epoxy resin is investigated using an acoustic emission(AE) analysis. The weight fractions of rubber(CTBN 1300$\times$B) in rubber-modified epoxy resin are 5 wt% and 15 wt%. The fracture toughness($K_{IC}$) and the fracture energy($G_{IC}$) were measured using 3 point bending single-edge notched specimens. The damage zone and rubber particles distributed around the crack tip were observed by a polarized optical microscope and an atomic force microscope(AFM). The damage zone around crack tip of rubber-modified epoxy resin was formed at 13 % loading and developed until 57 % loading of the fracture load. The crack initiated at 57 % loading grew repeatedly in the stick-slip propagation behavior. Based on time-frequency analysis, it was confirmed that AE signals with frequency bands of 0.15~0.20 MHz and 0.20~0.30 MHz were generated from cavitation and stable/unstable cracking inside the damage zone.

Preparation and Properties Enhancement of Epoxy Resin Employing Poly(amic acid) (PAA) (Poly(amic acid) (PAA)를 함유한 에폭시 수지의 제조 및 물성 향상)

  • 이용택;배성호;박병천
    • Polymer(Korea)
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    • v.25 no.2
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    • pp.254-262
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    • 2001
  • Epoxy resin based upon the N,N'-diglycidylaniline which is widely used in optic, electronic and composite material. We modified this epoxy resin with poly(amic acid) (PAA) that is a precursor of polyimide. To improve the mechanical property we controlled PAA content and imidization ratio. PI-modified epoxy blends were prepared for the formation of IPN structure. The possible reaction in the epoxy resin/PAA blends were investigated by FT-IR and inherent viscosity techniques. Thermal properties are measured by TGA, DSC, and TMA. Mechanical properties are measured by UTM and impact test machine. Morphology is investigated by SEM. Thermal stability improved with increasing the content of PAA in blends. As the content of PAA increases in blend, the glass transition temperature and thermal expansion coefficient decreases. Increasing impact strengths in J/m in the range of 920∼2412 were observed in blends. The PAA segment may act as a toughening agent in the epoxy networks, thus contributing the impact strength improvement of the blends.

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Evaluation and Fabrication of Composite Bipolar Plate to Develop a Light Weight Direct Methanol Fuel Cell Stack for Small-scale UAV Application (I) (무인항공기용 경량화 직접메탄올연료전지 스택 개발을 위한 복합소재 분리판 제작 및 성능 평가 (I))

  • Kang, Kyung-Mun;Park, Sung-Hyun;Kim, Jin-Soo;Ji, Hyun-Jin;Ju, Hyun-Chul
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.2
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    • pp.134-142
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    • 2012
  • A bipolar plate is a major component of a fuel cell stack, which occupies 50~60% of the total weight and over 50% of the total cost of a typical fuel cell stack. In this study, a composite bipolar plate is designed and fabricated to develop a compact and light-weight direct methanol fuel cell (DMFC) stack for a small-scale Unmanned Aerial Vehicle (UAV) application. The composite bipolar plates for DMFCs are prepared by a compression molding method using resole type phenol resin as a binder and natural graphite and carbon black as a conductor filler and tested in terms of electrical conductivity, mechanical strength and hydrogen permeability. The flexural strength of 63 MPa and the in-plane electrical conductivities of 191 S $cm^{-1}$ are achieved under the optimum bipolar plate composition of phenol : 18%; natural graphite : 82%; carbon black : 3%, indicating that the composite bipolar plates exhibit sufficient mechanical strength, electrical conductivity and hydrogen permeability to be applied in a DMFC stack. A DMFC with the composite bipolar plate is tested and shows a similar cell performance with a conventional DMFC with graphite-based bipolar plate.

The effect of individualization of fiberglass posts using bulk-fill resin-based composites on cementation: an in vitro study

  • Lins, Rodrigo Barros Esteves;Cordeiro, Jairo Matozinho;Rangel, Carolina Perez;Antunes, Thiago Bessa Marconato;Martins, Luis Roberto Marcondes
    • Restorative Dentistry and Endodontics
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    • v.44 no.4
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    • pp.37.1-37.10
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    • 2019
  • Objectives: This study evaluated the bond strength of various fiberglass post cementation techniques using different resin-based composites. Materials and Methods: The roots from a total of 100 bovine incisors were randomly assigned to 5 treatment groups: G1, post + Scotchbond Multi-Purpose (SBMP) + RelyX ARC luting agent; G2, relined post (Filtek Z250) + SBMP + RelyX ARC; G3, individualized post (Filtek Z250) + SBMP; G4, individualized post (Filtek Bulk-Fill) + SBMP; G5, individualized post (Filtek Bulk-Fill Flow) + SBMP. The samples were subjected to the push-out (n = 10) and pull-out (n = 10) bond strength tests. Data from the push-out bond strength test were analyzed using 2-way analysis of variance (ANOVA) with the Bonferroni post hoc test, and data from the pull-out bond strength test were analyzed using 1-way ANOVA. Results: The data for push-out bond strength presented higher values for G2 and G5, mainly in the cervical and middle thirds, and the data from the apical third showed a lower mean push-out bond strength in all groups. No significant difference was noted for pull-out bond strength among all groups. The most frequent failure modes observed were adhesive failure between dentine and resin and mixed failure. Conclusions: Fiberglass post cementation using restorative and flowable bulk-fill composites with the individualization technique may be a promising alternative to existing methods of post cementation.

Developement of the reinforced acrylic-based hybrid denture composite resin with vinyloligosilsesquioxane (POSS)

  • Nam, Kwang-Woo;Chang, Myung-Woo;Chang, Bok-Sook;Han, Dong-Hoo;Shim, June-Sung;Chang, Ik-Tae;Heo, Seong-Joo;An, Jung-Ho;Chung, Dong-June
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.6
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    • pp.782-790
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    • 2000
  • The mainly used polymeric material for the denture is PMMA because of its cost and easiness to handle. So it was widely used material among dentists for past decades. But the acrylic-based denture materials have several common weak points such as shrinkage after curing and lack of strength. In order to solve these problems, we adapted one of hybrid system using acrylic polymer and vinyloligosilsesquioxane(POSS). POSS, which is a well known expandable monomer during polymerization process, may eventually suppress volumetric shrinkage. And the hybrid system makes it possible for the polymer to be stable in various severe conditions. Eight different kinds of samples were designed and synthesized. Each samples were characterized with dynamic mechanical analyser(DMA) to confirm their thermodynamic properties, fractured to analyze the cross-sectional morphology of the samples. And elongation, flexural and impact tests were also executed to evaluate the mechanical properties of the samples. From the results, hybrid composites had well defined crosslinked network structure compared to the widely used denture materials, and the mechanical strength improved without changing any surface condition as increment with POSS ratio in hybrid system. Fractured morphology showed homogeneous surfaces in spite of mutli component system, therefore we can conclude that the adoption of the POSS brought the reinforcement of the denture resin.

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Optimum Mixing Ratio of Epoxy for Glass Fiber Reinforced Composites with High Thermal Stability (에폭시 배합비에 따른 내열성 복합재료 최적조건)

  • Shin, Pyeong-Su;Wang, Zuo-Jia;Kwon, Dong-Jun;Choi, Jin-Yeong;Sung, Ill;Jin, Dal-Saem;Kang, Suk-Won;Kim, Jeong-Cheol;Park, Joung-Man
    • Composites Research
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    • v.27 no.4
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    • pp.168-173
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    • 2014
  • The optimum condition of glass fiber/epoxy composites was investigated according to mixing ratio of two epoxy matrices. Novolac type epoxy and isocyanate modified epoxy were used as composites matrix. Based on chemical composition of mixing matrix, optimum mixing ratio of epoxy resins was obtained through various experiments. In order to investigate thermal stability and interface of epoxy resin, glass transition temperature was observed by DSC instrument, and static contact angle was measured by reflecting microscope. Change of IR peak and $T_g$ was conformed according to different epoxy mixing ratio. After fabrication of glass fiber/epoxy composites, tensile, compression, and flexural properties were tested by UTM by room and high temperature. The composites exhibited best mechanical properties when epoxy mixing ratio was 1:1.

Surface Roughness and Cariogenic Microbial Adhesion after Polishing of Smart Chromatic Technology-based Composite Resin (Smart Chromatic Technology 기반 복합 레진의 폴리싱 이후 표면 거칠기 및 우식원성 미생물 부착 )

  • Haesong Kim;Juhyun Lee;Haeni Kim;Howon Park
    • Journal of the korean academy of Pediatric Dentistry
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    • v.50 no.1
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    • pp.65-74
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    • 2023
  • This study compared the surface roughness and microbial adhesion characteristics of Omnichroma, a novel composite resin developed using "smart chromatic technology", with those of two other conventional composite resins with different filler compositions. A total of 144 specimens were fabricated using 3 types of composite resins: Omnichroma (nano-spherical), Filtek Z350XT (nanofill), and Tetric N-Ceram (nanohybrid) and, divided into 3 groups of 48. Finishing was performed using tungsten carbide burs. Specimens were then divided into 3 subgroups using different polishing methods: Control, SofLex, and PoGo. Surface roughness was analyzed quantitatively and qualitatively using an atomic force microscope and a scanning electron microscope. Microbial adhesion was assessed by culturing Streptococcus mutans on the specimens for 24 hours and then measuring colony-forming units attached to the upper surface. The surface roughness (Ra) of Omnichroma was 0.123 ㎛ after finishing, and it exhibited a smooth surface compared to the other resins. However, after polishing, there were no significant differences in the surface roughness between the three composite groups, regardless of the polishing methods. The surfaces of the Control subgroups were significantly rougher than those of the SofLex subgroups in all 3 composite groups. However, except for Tetric N-Ceram, there were no significant differences between the Control and PoGo subgroups in the other composite groups. Microbial adhesion assessment showed no significant differences between any of the 3 composite resin subgroups; however, Omnichroma exhibited higher microbial adhesion than the other two composites. No significant correlation was observed between surface roughness and microbial adhesion.

The Effect of Epoxy Resin on the Properties of Encapsulated Fire Extinguishing Agent (캡슐화된 소화약제의 물성에 대한 고분자 매트릭스의 효과)

  • Alexandra, Sertsova;Sergei, Krasilnikov;Lee, Sang-Sup;Kim, Jong-Sang.
    • Fire Science and Engineering
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    • v.33 no.5
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    • pp.19-27
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    • 2019
  • Fire extinguishing composite materials based on low-viscosity epoxy resin (EP) and containing 50 wt% of encapsulated fire extinguishing agent (EFA) have been studied. The positive effect of the EP on the kinetics and temperature of the EFA decapsulation was established. The EP increases the decapsulation temperature of the EFA from 130 ℃ to 155 ℃ and changes the kinetics of the decapsulation. The epoxy matrix increases the thermal stability of the EFA more than 3.9 times compared to that of the pure EFA. The protective effect of the EP on the storage stability of the EFA was validated. The mass loss of EP-containing EFA at 60 ℃ and 80% humidity over 96 h is 0.4%. The mass loss of pure EFA under the same conditions is 15%. A similar effect was observed under ultraviolet radiation: the EP-containing EFA loses 0.8% at pure EFA mass of 6%. The testing of alternative polymer matrixes has been considered.