• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.245-248
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• 2008

This paper deals with the parameter study of roller leveling process of steel cord using finite element analysis. A simplified model of roller leveling process is constructed for the efficient numerical simulation considering the computing time. Using the constructed simulation scheme, the parameter study of main process parameters, such as back-tension and intermesh, is carried out in order to evaluate elastic recovery angle and roller force quantitatively. The effect of the initial shape of steel cord is also evaluated during the parameter study. And the mechanism of roller leveling process is verified by investigating the residual stress distribution.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.247-250
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• 1995

The development and empirical validation of a mathematical model for predicting the depth of deformed layer in a machined surface are presented. The main assumption for develioping this model is that there is a linear relationship between plastic strain and the depth to which it extends. The model relates the work required to shear the workpice material to the work needed to compress the workpiece material ahead of the cutting tool. The results show that the percent difference between the calculated and the measured depth of deformed layer ranges form 4 percent to 19 percent. An improvement of the model is suggested through application of actual distribution data of plastic strain.

• Steel and Composite Structures
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• v.5 no.4
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• pp.305-326
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• 2005

The inelastic buckling behaviour of continuously restrained two and three-span continuous beams subjected to concentrated loads and uniformly distributed loads are studied in this paper. The restraint type considered in this paper is fully restrained against translation and elastic twist applied at the top flange. These types of restraints are most likely experienced in industrial structures, for example steel-concrete composite beams and half through girders. The buckling analysis of continuous beam consists of two parts, firstly the moment and shear distribution along the member are determined by employing force method and the information is then used for an out-of-plane buckling analysis. The finite element method is incorporated with so-called simplified and the polynomial pattern of residual stress. Owing to the inelastic response of the steel, both the in-plane and out-of-plane analysis, which is treated as being uncoupled, extend into the nonlinear range. This paper presents the results of inelastic lateral-torsional and lateral-distortional buckling load and finally conclusions are drawn regarding the web distortion.

• Transactions of Materials Processing
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• v.15 no.1 s.82
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• pp.27-33
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• 2006

It is necessary to improve the pattern replication and birefringence in LGP(Light guide panel) for better optical performance. In the present paper, the effects of injection-compression and injection-press mode with normal injection mold on the distribution of transcription of pattern and birefringence were studied. It was found that the values of pattern replication was improved and the birefringence was reduced for the cases of low initial clamping force in injection-compression mode and for the cases of longer mold opening length in injection-press mode, repectively.

• Journal of the Korean Ceramic Society
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• v.29 no.3
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• pp.211-215
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• 1992

Crack free PbTiO3 ceramics were produced by sol-gel processing using alkoxide, which has not been reported to be successful. The PbTiO3 gels were prepared from Ti alkoxide and lead acetate without any dopants. They were calcined at $600^{\circ}C$ and miled to produce fine PbTiO3 powder. It was pressed into discs and they were sintered at 110$0^{\circ}C$ for a few hours. The sintered ceramics were relativley hard and dense as having about 96% of theoretical density of PbTiO3. Fabrication of pure PbTiO3 ceramics by sol-gel processing is possibly due to their small grain size and uniform distribution of residual stress created during cubic-tetragonal transition over large number of small grains in fine grain PbTiO3 ceramics.

• Proceedings of the KSME Conference
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• 2001.11a
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• pp.459-464
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• 2001

The main object of this study is to develop a reliable FEM simulation technique for the analysis of Steel D&I Can bodymaking process using ABAQUS software. The body making process includes drawing, redrawing, 3 step ironing, doming. The newly developed FEM code in this research is based on the previous research achievement of POSCO for the drawing, redrawing and ironing process. The analysis is performed using two dimensional axisymmetric elements to analyze the punch force, the height of can, the distribution of residual stress and strain. The effect of blank thickness, gap of ironing die is also analyzed.

• Transactions of the Korean Society of Mechanical Engineers
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• v.9 no.2
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• pp.240-249
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• 1985

여러 가지 조건하에서 한쪽면만 이온질화 처리된 SCM4 의 평판을 모델로 하여 질화층의 기계적 성질과 잔류응력을 연구하였다. 질화층에서의 재료의 성질은 질소함량분포에 비례하여 변할 것이 라는 가정하에 외팔보의 굽힘과 온도-곡률의 관계를 구하는 이론적 모델을 정립하고 이에 따른 간접적 실험방법을 제시하였다. 질화층 표면에서의 선팽창 계수는 질화되지 않은 코어의 값에 비 해 2내지 12% 증가를 보였고 탄성계수는 50내지 700%증가를 보였다. 질화로 인한 축방향 팽창은 변형도로 약 0.002를 얻었다. 상온에서의 코어의 최대인장 잔류응력은 2내지 25Kg/mm$^{2}$이 며, 질화층표면에서 일어나는 최대압축잔류응력은 질화조건에 따라 50내지 300Kg/mm$^{2}$을 얻었다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.03a
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• pp.19-30
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• 1995

The analysis had been already completed to detect forming defects for the forming processes of C/R bearing rings. But some unpredicted problems were found through the experiments. So expert redesigned new forming processes to prevent the problems and new analysis was began according to the new processes to find faults for the processes. The forming processes consist of 1 for the outer ring. 6 inner ring. The thickness of metal sheet used is changed to 1.5mm from 1.6mm. Elasto-plastric finite element method is applied to involve the effect of spring back . The most representative alteration is forming of two predents to assist later forming . Thining and distribution of high residual stress are derived from the results of simulations. It is confirmed that the industry expert agree the possiblilty of defects dervied from the new FEM results.

• Water for future
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• v.17 no.4
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• pp.293-302
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• 1984

The tidal and meteorological condition associated with wintertime surges in the Ease China Sea are described. The vertically-integrated finite difference model of the East china Sea have been used to investigate the surges generated during a period of 5 days in November, 1983 dynamically. Computed residual elevations are compared with hourly records form selected tide gauges along the west coast of Korea. Preliminary results on circulation pattern derived from the numerical model are presented and discussed. Further refinement of the model using current meter observation is presently being performed to provide more accurate information on bottom stress distribution.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.964-968
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• 1996

The demands of size and quality of large steel shaft forgings for ship building, power plant, steel plant, etc. are rapidly increasing, and some of these productions are manufactured from ingot weighing more than 300 tons. For use as rotating components. shafts require toughness, strength and homogeneity, and therefore are produced through a variety of heat treatments. According to the increase of ingot size, micro- and macrosegregation and also mass effect of the product increase. Thus, special care should be paid to the heat treatment of such large shaft forgings. In this paper, the heat treatment of large shaft forgings such as rotor and back-up roll is calculated using the commercial finite element code SYSWELD. Calculated distributions of temperature and phase are compared with experimental data. The continuous cooling transformation diagram, thermal and mechanical properites of each phase are used. The phase proportion, hardness and residual stress during water quenching are discussed.