• Title/Summary/Keyword: Residual life time

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Residual Life Assessment of mod HP Reformer Tubes Using Surface Replication Methods (표면복제를 사용한 mod HP강 개질로 튜브의 잔여수명 평가에 대한 연구)

  • Ryu, Hyung Ki;Le, Thi Giang;Bang, Hyo Jung;Yoon, Kee Bong
    • Journal of the Korean Institute of Gas
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    • v.25 no.5
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    • pp.30-36
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    • 2021
  • Residual life assessment of reformer tubes of mod HP steel used in the refinery and petrochemical industry were investigated by quantitative metallographic evaluation method. Area fractions of precipitated carbides were measured by using surface replication and its relationship with the remaining life of the tube was investigated. The microstructures of the virgin and other tubes were examined using optical microscopy (OM) for service periods of 1.8, 6.0, 7.2, 8.5, 9.7, and 16.2 years at 950 ℃ and the area fractions of the precipitates were measured by image analysis using ImageJ software. As the area fraction of the precipitates increased, the residual life was decreased accordingly. The results showed that the LMP was the highest in the virgin and the LMP decreased as the service time increased and the residual life decreased. A regressional equation showing the relation between the area fraction of carbides and LMP was experimentally derived. The obtained relationship can be used with the surface replication method for on-site residual life assessment.

HDRE: Coverage Hole Detection with Residual Energy in Wireless Sensor Networks

  • Zhang, Yunzhou;Zhang, Xiaohua;Fu, Wenyan;Wang, Zeyu;Liu, Honglei
    • Journal of Communications and Networks
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    • v.16 no.5
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    • pp.493-501
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    • 2014
  • Coverage completeness is an important indicator for quality of service in wireless sensor networks (WSN). Due to limited energy and diverse working conditions, the sensor nodes have different lifetimes which often cause network holes. Most of the existing methods expose large limitation and one-sidedness because they generally consider only one aspect, either coverage rate or energy issue. This paper presents a novel method for coverage hole detection with residual energy in randomly deployed wireless sensor networks. By calculating the life expectancy of working nodes through residual energy, we make a trade-off between network repair cost and energy waste. The working nodes with short lifetime are screened out according to a proper ratio. After that, the locations of coverage holes can be determined by calculating the joint coverage probability and the evaluation criteria. Simulation result shows that compared to those traditional algorithms without consideration of energy problem, our method can effectively maintain the coverage quality of repaired WSN while enhancing the life span of WSN at the same time.

Fatigue Life Evaluation of Welded Joints by a Strain-life Approach Using Hardness and Tensile Strength

  • Goo Byeong-Choon;Yang Seung-Yong
    • Journal of Mechanical Science and Technology
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    • v.20 no.1
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    • pp.42-50
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    • 2006
  • To evaluate the fatigue lifetime of structures, it is necessary to identify the values of parameters through tests. From the viewpoint of time and cost it is difficult for engineers to get the necessary data through tests. In this study, we surveyed literature and proposed a procedure to identify the fatigue parameters expressed with the Brinell hardness and elastic modulus. After obtaining stress concentration factors by finite element analysis, we calculated fatigue notch factors using Peterson's formula. Taking into account the welding residual stress, which was also obtained by finite element analysis, we evaluated the fatigue lifetime of four kinds of welded joints using the proposed approach. The estimated results are in a good agreement with the experimental results.

Evaluation of Creep Crack Growth Failure Probability for High Temperature Pressurized Components Using Monte Carlo Simulation (몬테카를로법을 이용한 고온 내압 요소의 크리프 균열성장 파손확률 평가)

  • Lee, Jin-Sang;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.28-34
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    • 2006
  • A procedure of estimating failure probability is demonstrated for a pressurized pipe of CrMo steel used at $538^{\circ}C$. Probabilistic fracture mechanics were employed considering variations of pressure loading, material properties and geometry. Probability density functions of major material variables were determined by statistical analyses of implemented data obtained by previous experiments. Distributions of the major variables were reflected in Monte Carlo simulation and failure probability as a function of operating time was determined. The creep crack growth life assessed by conventional deterministic approach was shown to be conservative compared with those obtained by probabilistic one. Sensitivity analysis for each input variable was also conducted to understand the most influencing variables to the residual life analysis. Internal pressure, creep crack growth coefficient and creep coefficient were more sensitive to failure probability than other variables.

Fatigue Crack Propagation Behavior for Electron Beam Welded Joint of SUS 321 (SUS 321 전자비임 용접부의 피로균열진전거동)

  • 김재훈
    • Journal of the Korean Society of Safety
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    • v.12 no.2
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    • pp.57-64
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    • 1997
  • Fatigue crack propagation behaviors and life prediction for SUS 321 plate and its electron beam weld metal were investigated using compact tension specimens. The larger the stress ratio is, the faster the crack propagates, but the variation of crack propagation rate decreases. The effect of stress ratio is greater in the slow crack propagation area than in the faster one. The crack propagation rate of electron beam weld metal is faster than that of base metal because of hardening, weld defect and residual stress in welding area. The crack propagation rate of transverse weld metal has a lower than that of base metal due to the effect of residual stress, but in the time of passing through welding area, has a higher rate. The crack propagation rate using $\Delta$K$_{eff}$ can be well plotted regardless of stress ratio. The fatigue life prediction method of considering crack closure more exactly predicts fatigue life than conventional one. conventional one.e.

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The Effect of Shot peening for Corrosion Fatigue Characteristics of Spring Steel Using as Suspension Material (현가장치재 스프링강의 부식피로특성에 미치는 쇼트피닝 가공효과)

  • Park, Kyeong-Dong;Lee, Ju-Yeong;Ki, Woo-Tae;Shin, Yeong-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.62-70
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    • 2007
  • The development of new materials that are light-weight, yet high in strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on by adopting residual stress. The fatigue crack growth rate of the Shot-peened material was lower than that of the Un-peened material. And in stage I, threshold stress intensity factor of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. And Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

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Nondestructive Evaluation of Residual Life of 1Cr-1Mo-0.25V Steel by Reversible Magnetic Permeability

  • K. S. Ryu;S. H. Nahm;Kim, Y. I.;K. M. Yu;Kim, Y. B.;Y. Cho;D. Son
    • Proceedings of the Korean Magnestics Society Conference
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    • 2000.09a
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    • pp.522-529
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    • 2000
  • We present a new procedure to evaluate the residual life of 1Cr-1Mo-0.25V steel by reversible magnetic permeability. The method is based on the existence of the first harmonics in the differential magnetization around the coercive force. The apparatus is based on the detection of the voltage induced in a coil using a lock-in amplifier tuned to a frequency of the exciting one. Results obtained for the first harmonics and Vickers hardness on the aged samples show that the peak interval of reversible permeability and Vickers hardness decrease as ageing time increases. The correlation between Vickers hardness and the peak interval of the reversible permeability could well be used to evaluate the residual life of 1Cr-1Mo-0.25V steel, nondestructively.

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Analysis of the Effect of Casting Residual Stress on Durability by a Combination of Different Numerical Methods (이종해석 연계 기법을 통한 주조 잔류응력이 내구성에 미치는 영향 분석)

  • Cheon, Jinho;Park, Yongho;Park, Ikmin
    • Korean Journal of Metals and Materials
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    • v.49 no.6
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    • pp.468-473
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    • 2011
  • Determining the residual stress during casting processes is important for evaluating the mechanical properties and strength of materials and to optimize manufacturing conditions. In this study, we propose a field data interface procedure between FDM and FEM in a 3-dimensional space for analyzing the casting process and structural analysis. The casting process was analyzed using FDM and the data of the temperature distribution were converted into a format suitable for FEM analysis to calculate the thermal stress and safety factor by tightening force. The results of the coupled analysis between FDM and FEM showed that casting residual stress is an important factor in predicting life time and evaluating durability.

A Study on the Effect of Shot Velocity by Shot Peening on fatigue Crack Growth Property for Marine Structural Steel (해양구조용강의 피로크랙진전특성에 미치는 쇼트피닝 투사속도의 영향)

  • 박경동;노영석
    • Journal of Ocean Engineering and Technology
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    • v.17 no.2
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    • pp.47-53
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    • 2003
  • The development of new materials with light weight and high strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require such expensive tools, as well as a great deal of time and effort. Therefore, the improvement of fatigue life through, the adoption of residual stress, is the main focus. The compressive residual stress was imposed on the surface according to each shot velocity(1800, 2200, 2600, 3000rpm) based on Shot-peening, which is the method of improving fatigue life and strength. By using the methose mentioned above, we arrived at the following conclusions; 1. The fatigue crack growth rate(da/dN) of the Shot-peened material was lower than that of the Un-peened material. In stage I, $\Delta$K$_{th}$, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts, unlike the Un-peened material. Also m, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than of the Un-peened material. That is concluded from effect of da/dN. 2. Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. Compressive residual stress of the surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

Cadmium Accumulation and Elimination in the Tissues of the Manila Clam, Ruditapes philippinarum, after Sub-chronic Cadmium Exposure

  • Jang, Seok-Woo;Kim, Seong-Gil;Choi, Ok-In;Kim, Seong-Soo;Kang, Ju-Chan
    • Fisheries and Aquatic Sciences
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    • v.12 no.4
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    • pp.324-330
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    • 2009
  • Cadmium (Cd) accumulation and elimination were assessed in the tissues of the clam R. philippinarum at four experimental concentrations (control, 10, 20, 100, and $200\;{\mu}g/L$) over an exposure period of 2 weeks and an elimination period of 1 week. Cd accumulated in the digestive gland, gill, and residual clam tissues, and accumulation increased with time of exposure and concentration (100 and $200\;{\mu}g/L$). After 2 weeks of Cd exposure, the order of Cd accumulation in tissues was gill > digestive gland > residual tissues. An inverse relationship was observed between concentration factor (CF) and exposure level, but the CF showed an increase with exposure time. During the depuration period, Cd concentrations in the digestive gland, gill, and residual tissues decreased immediately on the cessation of exposure, except in individuals at the $200\;{\mu}g/L$ concentration. The Cd elimination rate from tissues decreased in the order of digestive gland > gill > residual tissues during the depuration period.