• Title/Summary/Keyword: Residual flux

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Fatigue Behavior with Respect to Rolling and Residual Stress in Butt-welded Steel Plate (맞대기 용접 강판재에서 압연 및 잔류응력에 의한 피로거동)

  • Lee Yong-Bok;Oh Byung-Duck;Kim Sung-Yeup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.7 s.250
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    • pp.826-832
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    • 2006
  • For the improvement of safety and endurance in welded steel structure, it is needed to consider welding residual stress distribution and rolling directional characteristics of materials. In this study, it was investigated experimentally about characteristics of fatigue crack propagation according to welding residual stress and rolling in FCAW(flux cored arc welding) butt-jointed steel plates. SS400 steel plates of 3mm thickness were selected and tested for this study. When the angles between tensile loading direction and rolling direction in welded materials are increased from $0^{\circ}\;to\;90^{\circ}$, their fatigue crack propagation rates are increased. These results are same as predicted increments of fatigue crack propagation rate when stress ratio is increased from 0 to 0.5. When the angles of rolling direction and welding direction to tensile loading direction are $0^{\circ}\;and\;90^{\circ}$ respectively, fatigue crack propagation rate in welded material is lowest.

A Study on the Polarity Discrimination Method of the Stator Windings for 3 Phase Induction Motors based on the Residual Magnetism and I Winding Connection (잔류자기와 I 결선에 의한 3상유도전동기 고정자 권선의 극성판별법에 대한 연구)

  • Choi, Soon-Man
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.1
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    • pp.72-77
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    • 2015
  • When connecting 6 lead wires from stator windings to the terminals of 3 phase induction motors for Y or ${\triangle}$ connection, it is feared that the polarities of windings could be reversed each other if the wire tags are lost or erased, resulting in inadmissibly high current to motors in case of starting. To protect motors against such situations, some test procedures are necessary during wire connection which need to be easy ways to electricians without particular tools except a general multi-tester and with less time-consuming in the field. This study focuses on a test measure to satisfy these requirements which is able to provide them a convenient procedure for winding polarity discrimination considering the field condition. Here, the proposed measure utilizes the residual magnetism of the rotor and checks the indication of voltage or current at windings which are induced by the residual flux of rotor when rotating it by hands with 3 stator windings connected in the form of I connection. Principle characteristics and experiment results for this method are analyzed in the view of the effectiveness and applicability for the winding polarity discrimination.

A Study of the Residual Stress Characteristics of FCAW Multi-Pass Butt Joint for an Ultra-Thick Plate (극후판 다층 FCAW 맞대기 용접부의 잔류응력 특성에 관한 연구)

  • Bang, Hee-Seon;Bang, Han-Sur;Lee, Yoon-Ki;Kim, Hyun-Su;Lee, Kwang-Jin
    • Journal of Ocean Engineering and Technology
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    • v.24 no.2
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    • pp.62-66
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    • 2010
  • The goal of this work is to establish the reliability of FCA welded joints for high strength EH36-TMCP ultra thick plate. For this, heat conduction and thermo elasto-plastic analyses have been conducted on a multi-pass, X-groove, butt-joint model to clarify the thermal and mechanical behavior (residual stresses, magnitude of the stresses, and their production and distribution mechanisms) of the weld joint. In addition, the results of the welding residual stress obtained from thermo elasto-plastic analysis was verified and compared with results obtained by XRD analysis.

A Study on the Prediction of Welding Distortion and Residual Stress for Channel I Butt SA Weldment Using FE Analysis (유한요소해석을 이용한 채널 I 형 잠호 맞대기 용접부의 변형 및 잔류 응력 예측에 관한 연구)

  • Shin, Dae-Hee;Shin, Sang-Beom;Lee, Joo-Sung
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.598-604
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    • 2007
  • The purpose of this study is to establish the predictive method of welding distortion and residual stress for the channel I butt SA (submerged arc) weldment using FEA. In order to do it, the heat input model for the weldment was defined as the combined heat source with the surface heat flux of gaussian distribution and volumetric heat source uniformly distributed within weld groove by comparing the shapes of molten pool and temperature distribution obtained by FEA with those of experiments. The arc efficiency of SA welding for two-dimensional FE analysis was evaluated as 0.85. The welding distortion and residual stress of the weldment obtained by FEA and heat input model proposed have a good agreement with those obtained by experiment. Based on the results, it was suggested that the proper heat input model should be required to evaluate the welding distortion for weldment.

Residual Stress Distribution on the Fillet Weldment used by Finite Element Method (유한요소법을 이용한 필렛용접 이음부의 잔류응력분포)

  • Kim, Hyun Sung;Woo, Sang Ik;Jung, Kyoung Sup
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.197-207
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    • 2000
  • A transient heat transfer analysis and thermo-elastic analysis have been performed for the residual stress distribution on the fillet weldment used by finite element method. Specimen is fabricated single-pass fillet welding. This computation was performed for conditions including surface heat flux and temperature dependent thermo-physical properties using by heat input as parameter. Also, cut-off temperature of residual stress estimation by thermo-elastic analysis is determined. The fillet weldment were measured to determined their residual stress distributions for using hole-drilling method. As result, it was found that large tensile residual stress is about material yield strength, and the numerical simulation results for finite element method similar to residual stresses by hole-drilling method and other exiting research. Also, cut-off temperature is effectively determined by temperature which calculated maximum thermal stress equal to material yield strength.

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A Study on the Evaluation of Transverse Residual Stress at the Multi-pass FCA Butt Weldment using FEA (유한요소해석을 이용한 다층 FCA 맞대기 용접부의 횡 방향 잔류응력 평가에 관한 연구)

  • Shin, Sang-Beom;Lee, Dong-Ju;Park, Dong-Hwan
    • Journal of Welding and Joining
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    • v.28 no.4
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    • pp.26-32
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    • 2010
  • The purpose of this study is to evaluate the residual stresses at the multi-pass FCA weldment using the finite element analysis (FEA). In order to do it, an H-type specimen was selected as a test specimen. The variable used was in-plane restraint intensity. The temperature distribution at the multi-pass FCA butt weldment was evaluated in accordance with the relevant guidance recommended by the KWJS. The effective conductivity for the weld metal corresponding to each welding pass was introduced to control the maximum temperature below the vaporization temperature of weld metal. The heat flux caused by welding arc was assumed to be applied to the weld metal corresponding to welding pass. With heat transfer analysis results, the distribution of transverse residual stresses was evaluated using the thermo-mechanical analysis and compared with the measured results by XRD and uniaxial strain gage. In thermo-mechanical analysis, the plastic strain resetting at the temperature above melting temperature of $1450^{\circ}C$ was considered and the weld metal and base metal was assumed to be bilinear kinematics hardening continuum. According to the comparison between FEA and experiment, transverse residual stresses at the multi-pass FCA butt weldment obtained by FEA had a good agreement with the measured results, regardless of in-plane rigidity. Based on the results, it was concluded that thermo-mechanical FE analysis based on temperature distribution calculated in accordance with the KWJS’s guidance could be used as a tool to predict the distribution of residual stress of the multi-pass FCA butt weldment.

Design of SPOKE Type BLDC Motor for Traction Application Considering Irreversible Demagnetization of Permanent Magnet

  • Hur Jin;Kang Gyu-Hong
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.2
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    • pp.129-136
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    • 2005
  • This paper presents a design strategy of SPOKE type BLDC motors considering an irreversible demagnetization of a permanent magnet (PM). So the irreversible demagnetization characteristic of the motor is analyzed by rotor structure. The instantaneous currents in either starting or lock rotor condition, which are calculated from the current dynamic analysis, are applied to the analysis of the irreversible demagnetization field by FEM. In irreversible demagnetization analysis by FEM, the variation of residual flux density in PM is analyzed using the non-linearity of magnetic core on B-H plan. The analysis results are compared to several rotor structures and used for optimize the rotor structure.

Improvement on Block LU-SGS Scheme for Unstructured Mesh (비정렬 격자계에서 Block LU-SGS 기법의 개선에 관한 연구)

  • Kim Joo Sung;Kwon Oh Joon
    • 한국전산유체공학회:학술대회논문집
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    • 2001.05a
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    • pp.38-44
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    • 2001
  • An efficient Gauss-Seidel time integration scheme is developed for solving the Euler and Navier-Stokes equations on unstructured meshes. Roe's FDS is used for the explicit residual computations and van Leer's FVS for evaluating implicit flux Jacobian. To reduce the memory requirement to a minimum level, off-diagonal flux Jacobian contributions are repeatedly calculated during the Gauss-Seidel sub-iteration process. Computational results based on the present scheme show that approximately $15\%$ of CPU time reduction is achieved while maintaining the memory requirement level to $50-60\%$ of the original Gauss-Seidel scheme.

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Dense Ceramic-metal Composite Inorganic Membranes for Oxygen Separation (산소 분리를 위한 무공성 세라믹- 금속 복합 무기막)

  • 김진수
    • Proceedings of the Membrane Society of Korea Conference
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    • 2002.05a
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    • pp.35-41
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    • 2002
  • Dense oxygen ionic conducting materials can be used for oxygen separation membranes at high temperatures. However, they show relatively low permeation flux because of their large resistances. To reduce resistances and improve the oxygen permeation flux, thin dense yttria-stabilized-zirconia (YSZ)/Pd composite dual-phase membranes were fabricated by a new approach that combines the reservoir method and chemical vapor deposition (CVD). A thin porous YSZ layer was coated on a porous alumina support by dip-coating the YSZ suspension. A continuous Pd phase was formed inside pores of the YSZ layer by the reservoir method. The residual pores of the YSZ/Pd layer were plugged with yttria/zirconia by CVD to ensure the gas tightness of the membranes. The oxygen permeation fluxes through these composite membrane were 2.0$\times$10$^{-8}$ mol/cm$^2$.s and 4.8$\times$10$^{-8}$ mol/cm$^2$.s at 105$0^{\circ}C$ when air and oxygen were used as the permeate gases, respectively. These oxygen permeation values are about 1 order of magnitude higher than those of pure YSZ membranes prepared under similar conditions.

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Simulation of Tidal Fields around a Huge Floating Marina using a Multi-level Method

  • BOO SUNG YOUN
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.114-119
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    • 2004
  • Floating marina has been interests as an alternative to the facilities for recreational boats because of its cost effectivenes and less environmental conflicts. For tile present research, a square floating marina with a length of 400m and draft of 5m was used. This marina can be extended to 800m by putting anotjer one together. Tidal field around tile marina was simulated using a multi-level finite difference method. Tidal motion was assumed sinusoidal in a closed rectangular bay. Velocities and residual current were investigated for two cases of single marina and two marinas installed in tile bay. It was found that the horizontal velocity fields from the water surface to the structure bottom around tile marina were affected. In the marina basin, magnitude of velocity was reduced considerably but overall quality of water circulation was preserved even after two marina were installed.

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