• Title/Summary/Keyword: Residual effect

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An Effect of Shot Velocity of Shot-peening on A Property of Growth Behavior of Fatigue Crack for Spring Steel (스프링강의 피로크랙진전 특성에 미치는 쇼트피닝 투사속도의 영향)

  • Park, Kyoung-Dong;No, Young-Sok
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.341-346
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    • 2002
  • In this study, an effect that compressive residual stress formed by shot-peening the surface of spring steel(JISG SUP-9) at each shot velocity(1800, 2200, 2600, 3000rpm) on the fatigue crack growth property and threshold stress intensity factor, ${\Delta}K_{th}$, was examined. Followings are the result (1) Compressive residual stress on surface of specimen was determined at each -601 MPa(1800rpm), -638 MPa(2200rpm), -587 MPa (2600rpm), -550 MPa(3000rpm) by shot velocity of shot peening and threshold stress intensity factor, ${\Delta}K_{th}$, fatigue crack growth rate, da/dN, on fatigue crack growth is obstructed by the compressive residual stress was determined at each $5.619\;MPa\sqrt{m}$(Un-peening), $8.319\;MPa\sqrt{m}$(1800rpm), $8.797\;MPa\sqrt{m}$(2200rpm), $7.835\;MPa\sqrt{m}$(2600rpm), $7.352\;MPa\sqrt{m}$(3000rpm) (2) Existing compressive residual stress by effect of shot velocity of shot-peening on relation of crack length. a, and number of cycle, N, was 2 times progressed in case of 2200rpm than specimen of Un-peening on fatigue life. And fatigue life was 1.6 times progressed incase of 3000rpm by Over peening. (3) Fatigue life of Material on Paris' law, $da/dN=C({\Delta}K)^m$, that effect of material constant, C, and fatigue crack growth exponent, m, was influenced by effect of. C and m.

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Nondestructive Testing of Residual Stress on the Welded Part of Butt-welded A36 Plates Using Electronic Speckle Pattern Interferometry

  • Kim, Kyeongsuk;Jung, Hyunchul
    • Nuclear Engineering and Technology
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    • v.48 no.1
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    • pp.259-267
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    • 2016
  • Most manufacturing processes, including welding, create residual stresses. Residual stresses can reduce material strength and cause fractures. For estimating the reliability and aging of a welded structure, residual stresses should be evaluated as precisely as possible. Optical techniques such as holographic interferometry, electronic speckle pattern interferometry (ESPI), Moire interferometry, and shearography are noncontact means of measuring residual stresses. Among optical techniques, ESPI is typically used as a nondestructive measurement technique of in-plane displacement, such as stress and strain, and out-of-plane displacement, such as vibration and bending. In this study, ESPI was used to measure the residual stress on the welded part of butt-welded American Society for Testing and Materials (ASTM) A36 specimens with $CO_2$ welding. Four types of specimens, base metal specimen (BSP), tensile specimen including welded part (TSP), compression specimen including welded part (CSP), and annealed tensile specimen including welded part (ATSP), were tested. BSP was used to obtain the elastic modulus of a base metal. TSP and CSP were used to compare residual stresses under tensile and compressive loading conditions. ATSP was used to confirm the effect of heat treatment. Residual stresses on the welded parts of specimens were obtained from the phase map images obtained by ESPI. The results confirmed that residual stresses of welded parts can be measured by ESPI.

ESTIMATION OF RESIDUAL STRESS IN CYLINDER HEAD

  • KIM B.;EGNER-WALTER A.;CHANG H.
    • International Journal of Automotive Technology
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    • v.7 no.1
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    • pp.69-74
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    • 2006
  • Residual stresses are introduced in aluminum cylinder head during quenching at the end of the T6 heat treatment process. Tensile residual stress resulted from quenching is detrimental to fatigue behavior of a cylinder head when it is overlapped with stresses of engine operation load. Quenching simulation has been performed to assess the distribution of residual stress in the cylinder head. Analysis revealed that in-homogeneous temperature distribution led to high tensile residual stress at the foot of the long intake port, where high stresses of engine operation load are expected. Measurements of residual stress have been followed and compared with the calculated results. Results successfully proved that high tensile residual stress, which was large enough to accelerate fatigue failure of the cylinder head, are formed during quenching process at the end of heat treatment at the same critical position. Effect of quenching parameters on the distribution of residual stress in cylinder head has been investigated by choosing different combination of heat treatment parameters. It was demonstrated that changes of quenching parameters led to more homogeneous temperature distribution during cooling and could reduce tensile residual stress at the critical region of the cylinder head used in this study.

Effect of Moisture Absorption on the Compressive and the Bending Residual Strength in Fiber-Reinforced Polymeric Composites (흡습효과가 섬유강화 고분자 복합재료의 압축 ${\cdot}$ 굽힘 잔류강도에 미치는 영향)

  • Kim, Hyuk;Han, Gil-Young;Lee, Dong-Gi;Kim, E-Gon;Kim, Ki-Sung
    • Journal of Ocean Engineering and Technology
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    • v.9 no.2
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    • pp.133-140
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    • 1995
  • This paper deals with the residual strength characteristics of composite materials under the environment of high temperature and humidity. Two types of GFRP, one with unidirection and randomly oriented, are used to investigate the features of moisture absorption and the residual strength. The results show that, when exposed longterms in high temperature and humidity, the randomly oriented composites is more stable than the unidirection one.

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Analysis of 3-D residual Stresses Due to Shape Memory Effects (형상기억효과에 따른 3차원 잔류응력의 해석)

  • 김홍건
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.42-46
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    • 1999
  • The strengthening of a metal matrix composite(MMC) by the shape memory effect(SME) of dispersed TiNi particles was theoretically studied. An analytical model was constructed for the prediction of the average residual stress(<$\delta$>m) on the base of the Eshelby's equivalent inclusion method. The analysis was performed on the TiNi particle/Al metal matrix composites with varying volume fractions and prestrains of the particle. The residual stress caused by the shape memory of predeformed fillers has been predicted to contribute significantly to the strengthening of this composite.

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AJM을 이용한 HDM에 의한 잔류응력 계측에 관한 연구 2

  • 최병길;박영조;이택순;전상윤
    • Journal of Welding and Joining
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    • v.8 no.4
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    • pp.76-82
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    • 1990
  • Lots of research works have been done to improve the accuracy of the hole drilling method to measure residual stress by many investigators. In this study, first, size effect of specimen was analyzed based on the solution of hole in a strip under tension. If the ratio of hole diameter tothe strip width is less than 0.2, the stress distribution around hold may be given from the solution of hole in an infinite plate. Second, the residual stress above $0.6{\sigma}_y$(yield stress) may be measured less than the actual stress by 10-15 percent. Third, eccentricity of hole relative to the rosette center effects on the accuracy of residual stress measurements by 10 percent. The error due to eccentricity of hole can be corrected by the iteration method or the direct method.

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Effect of preloading on residual deformation of Back-To-Back reinfored wall (선행하중작용시 Back-To-Back(BTB) 보강토 옹벽의 거동 특성)

  • Kim, Sun-Bin;Yoo, Chung-Sik;Kim, Jae-Wang;Joo, Sung-Yong
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.251-258
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    • 2008
  • The use of reinforced earth walls in permanent structures is getting it's popularity. Despite a number of advantages of reinforced earth walls over conventional concrete retaining walls, there exit concerns over long-term residual deformation when subjected to repeated and/or cyclic loads, during their service period. In this investigation, the effect of preloading in reducing long term residiual deformation of back-to-back reinforced soil wall under sustained and/or repeated loading enviormentment using a series of reduced-scale model tests. It is found that the preloading technique can be an effective means of controlling residual deformations of reinforced soils under varisous loading conditions.

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Effect of Primary Si Size and Residual Stress on the Mechanical Properties of B.390 Al Alloys (B.390 알루미늄 합금의 기계적 특성에 미치는 초정 Si 입자크기와 잔류응력의 영향)

  • Kim, Heon-Joo;Park, Jeong-Wook
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.3
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    • pp.157-163
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    • 2005
  • Effects of refinement of primary Si and residual stress on the mechanical properties of Aluminum B.390 alloy have been examined. Calcium was found to have an effect on the size of primary silicon particles. Primary silicon particle was refined as Ca content decreased. Refinement of primary Si particles led to an improvement in mechanical properties of the alloy; increase of elongation was prominent, above all. By the increase of compressive residual stress in the matrix alloy, tensile strength increased but elongation decreased.

Effect of Carbides on the Pitting Corrosion of Mod. 440A Martensitic Stainless Steel (Mod. 440A 마르텐사이트계 스텐인리스강의 공식에 미치는 탄화물의 영향)

  • Kwon, Soon-Doo;Heo, Sung-Hwa;Kang, Chang-Yong
    • Korean Journal of Materials Research
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    • v.25 no.12
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    • pp.666-671
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    • 2015
  • In this study, we investigated the effect of the residual carbides and tempered carbides precipitated by tempering treatment after quenching on the pitting corrosion of mod. 440A martensitic stainless steel. In quenched specimens and tempered specimens after quenching of mod. 440A martensitic stainless steel, the volume fraction of the residual carbides and total carbides decreased with the increase of the austenitizing temperature. Pitting resistance increased with the increase of austenitizing temperature. With the increase of the volume fraction of the residual and total carbides, the pitting resistance of mod. 440A martensitic stainless steel was decreased. The pitting resistance of mod. 0.5C-17Cr-0.5Ni 440A martensitic stainless steel had stronger affected by residual carbides than precipitated carbides produced by tempering.

Effect of Shot Peening on Fatigue Life of Heat Treated Spring Steel (열처리된 스프링강의 피로수명 개선을 위한 쇼트피닝 가공 효과)

  • Lee, Seung-Ho;Shim, Dong-Suk
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.6
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    • pp.336-341
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    • 2004
  • The effect of shot peening conditions on the fatigue properties of heat-treated spring steel has been investigated by using residual stress measurement and metallography. The mechanical properties of material did not change so much by shot peening. However, the fatigue strength and fatigue life increased about 20% to 40% by 1-step and 2-step shot peening process. The fatigue strength and life were closely related to the value and position of maximum compressive residual stress by shot peening process. In the case of warm shot peening, compressive residual stress of specimens shot peening processed at $200^{\circ}C$ was higher than those of specimens shot peening processed at room temperature, $100^{\circ}C$ and $300^{\circ}C$.