• 제목/요약/키워드: Residual effect

검색결과 2,297건 처리시간 0.035초

레이저용접부의 파괴에 미치는 잔류응력의 영향 (The Effect of residual stress on fracture behavior in the laser weldment)

  • 조성규;양영수;노영진
    • 한국레이저가공학회지
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    • 제11권2호
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    • pp.1-7
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    • 2008
  • The integrity of laser welded structures is decided in fracture strength and fatigue strength. This study made an effort to understand the fracture behavior considering residual stress. Experiments are conducted and analyses are performed to explore the influence of residual stress on fracture behavior of bead-on laser welded compact specimen. Fracture experiments are performed using ASTM 1820. The performed analyses included thermo-elasto-plastic analyses for residual stress and subsequent J-integral calculation. A modified J integral is calculated in the presence of residual stresses. The J-integral is path-independent for combination of residual stress field and stress due to mechanical loading. The results indicates that the tensile residual stress near crack front bring the low fracture load while the compressive residual stress bring the high fracture load compared to no residual stress specimen. These results quantitatively understand the influence of residual stress on fracture behavior.

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The Effect of Welding Residual Stress on Whole Structure with T-Joint RHS

  • Rajesh S. R.;Bang H. S.;Kim H.
    • International Journal of Korean Welding Society
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    • 제5권1호
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    • pp.60-65
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    • 2005
  • In the field of welding the mechanical behavior of a welded structure under consideration may be predicted via heat transfer and welding residual stress analysis. Usually such numerical analyses are limited to small regular mesh models or test specimens. Nevertheless, there is very few strength assessment of the whole structure that includes the effect of welded residual stress. The present work is based on the specialized finite element codes for the calculation of nonlinear heat transfer details and residual stress including the external load on the welded RHS (Rectangular Hollow Section) T-joint connections of the whole structure. First the thermal history of the combined fillet and butt-welded T-joint equal width cold-formed RHS are calculated using nonlinear finite element analysis (FEA) considering the quarter model of the joint. Then using this thermal history the residual stress around the joints has been evaluated. To validity the FEA result, the calculated residual stresses were compared with the available experimental results. The residual stress obtained from the quarter model is mapped to the full model and then to the whole structure model using FEM codes. The results from the FEM codes were exported to the commercial package for visualization and further analysis applying loads and boundary conditions on the whole structure. The residual stress redistribution along with the external applied load is examined computationally.

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SS330 용접재에서 재분포 잔류응력 및 균열닫힘영향을 고려한 파로거동에 관한 연구 (A Study on Fatigue Behavior Considering Effects of Redistributing Tensile Residual Stress and Crack Closure in SS330 Weldment)

  • 이용복;정진성;조남익
    • 대한기계학회논문집A
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    • 제20권7호
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    • pp.2234-2245
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    • 1996
  • In this study residual stress in weldment was considered about the effect on the fatigue propagation and about the effect of redistribution of residual stress. Then, fatigue tests were conducted by the center notched specimens machined with welded plate. The residual stress and its redistribution after the crack growth were measured by the magnetizing stress indicator and hole-drilling method. Fatigue crack propagation was estimated by the specimens having residual stress redistributed after the cracks growth and having the effects of crack closure. Crack growth rates were predicted and compared with experimental results. It had been found that the predicted crack propagation rates have a good agreement with experimental results when the redistribution of residual stress was considerd.

반복 인장 하중을 받는 YP47 극후판 Butt 용접부의 잔류응력 재분포에 관한 연구 (A Study on Evaluation of Residual Stress Redistribution for FCA Butt Weldment of Ultra-Thick YP47 Steel Plate under Tensile Cyclic Load)

  • 강봉국;이동주;신상범
    • Journal of Welding and Joining
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    • 제34권4호
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    • pp.28-33
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    • 2016
  • The purpose of this study is to evaluate the redistribution of transverse residual stress in the multi-pass FCA butt weld of YP47 in the hatch coaming top plate of ultra large size containership under the tensile cyclic load. In order to do it, the configuration of modified H type specimen including restraint length was first designed to simulate the restraint condition of the butt weld in hatch coaming top plate. FE analysis procedure for evaluating the transverse residual stress was verified by comparing the calculated mean and surface residual stresses with the measured results in the test specimen. After that, the effect of the cyclic load on the redistribution of transverse residual stress was evaluated by comprehensive FEA. From the results, it was found that although the maximum transverse residual stress decreased with an increase in the applied maximum load, the effect of the cyclic load on the mean residual stress is small enough to be negligible. It is because the maximum stress of the ship corresponding to the probability of 10E-8 is less than 70% of yield stress of the weld.

Emamectin benzoate와 Pyridaben의 잔효성에 따른 담배가루이의 섭식행동 변화 (Changes of Feeding Behavior of Sweetpotato Whitefly, Bemisia tabaci Correlated with the Residual Effect of Emamectin benzoate and Pyridaben)

  • 권윤희;양정오;오정훈;노두진;윤창만;김길하
    • 농약과학회지
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    • 제12권4호
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    • pp.397-402
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    • 2008
  • Emamectin benzoate와 pyridaben에 대한 담배가루이의 잔효성과 섭식행동의 상관관계를 조사하였다. EPG의 파형은 non-probe time과 phloem phase time과 같은 파형을 신호개시 후 3시간 동안 기록하여 분석하였다. EPG 파형 중 non-probe time과 phloem phase time의 두 파형과 emamectin benzoate와 Pyridaben의 두 약제 간 잔효성의 상관관계 분석에서 모두 상관관계가 있는 것으로 나타났다. 잔효성은 두 약제 모두 2일까지는 50%로 비슷하였으나, 그 이후로는 pyridaben보다 emamectin benzoate가 급격히 감소하였다. EPG를 이용한 두 약제의 잔효성에 따른 구침을 찌른 시간과 체관부 섭식행동은 9일 이후부터 증가하는 경향을 보였으며, emamectin benzoate가 pyridaben보다 증가하는 속도가 빨랐다.

Residual Stress on Concentric Laminated Fibrous Al2O3-ZrO2 Composites on Prolonged High Temperature Exposure

  • Sarkar, Swapan Kumar;Lee, Byong Taek
    • 한국재료학회지
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    • 제23권9호
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    • pp.531-536
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    • 2013
  • This paper investigates the effect of prolonged high temperature exposure on concentric laminated $Al_2O_3-ZrO_2$ composites. An ultrafine scale microstructure with a cellular 7 layer concentric lamination with unidirectional alignment was fabricated by a multi-pass extrusion method. Each laminate in the microstructure was $2-3{\mu}m$ thick. An alternate lamina was composed of 75%$Al_2O_3$-(25%m-$ZrO_2$) and t-$ZrO_2$ ceramics. The composite was sintered at $1500^{\circ}C$ and subjected to $1450^{\circ}C$ temperature for 24 hours to 72 hours. We investigated the effect of long time high temperature exposure on the generation of residual stress and grain growth and their effect on the overall stability of the composites. The residual stress development and its subsequent effect on the microstructure with the edge cracking behavior mechanism were investigated. The residual stress in the concentric laminated microstructure causes extensive micro cracks in the t-$ZrO_2$ layer, despite the very thin laminate thickness. The material properties like Vickers hardness and fracture toughness were measured and evaluated along with the microstructure of the composites with prolonged high temperature exposure.

티타늄 합금에 대한 레이저 쇼크 피닝에서 컨파인먼트에 따른 피닝 효과 모델링 (Modeling of a Confinement Effect in Laser Shock Peening on Titanium Alloy)

  • 이우람;김주한
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.680-685
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    • 2013
  • In this study, the effect of laser shock peening on a titanium alloy was modeled using different confinements. Both liquid and solid confinement could be applied to laser shock peening, and solid confinement provided a dry laser shock peening process, which has the advantage of a corrosion-free effect. When a different confinement was applied to laser shock peening, a different peening effect would be expected. In our study, the peening effect was numerically modeled and simulated. The main effect of different confinements was a change in the impedances required to confine a shock wave from a plasma. The impedances were assumed with respect to different materials. Johnson-Cook's plastic deformation modeling was applied to the simulation. The strains and residual stresses were calculated to evaluate the confinement effects. When solid confinement was used, the residual stress increased by 60-85%, compared to the case of liquid confinement. However, the depth of the residual stress was slightly deeper. The simulated results could be applied to estimate the peening effect when a different confinement was used in the laser shock peening process.

外力의 效果를 고려한 熔接部의 最終强度에 대한 評價 (An Assessment on the Ultimate Strength of Welding Joint by the Effect of External Force)

  • 방한서;차용훈;오우석
    • 한국해양공학회지
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    • 제9권2호
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    • pp.20-29
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    • 1995
  • When structures are constructed by welding, structural elements are always accompained by welding residual stress and deformation. Therefore, when the rigidity and strength of the welded structures is considered, it is very important to have sufficient information about the effect of initial deflection and welding residual stress on them. In this paper, the square plates with welding residual stress under compression are dealt with; First, heat conduction and thermal elastic-plastic problems are analyzed by finite element method using 4-node isoparametric elements for assessment on the ultimate strength of welding joint. Later, the ultimate strength of welding joint is assessed by examining the effect of changed type of loading. The specimens are 500{\times}$500mm(a/b=1) and 750{\times}$500mm(a/b=1.5) rectangular plates of whichthicknesses is 9.0mm and simply supported plates getting axiul load in each direction.

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압축잔류응력이 스프링강의 고온환경 피로균열 진전거동에 미치는 영향 (Effect of Compressive Residual Stress on the High Temperature fatigue Crack Propagation Behavior of Shot-peened Spring Steel)

  • 정찬기;박경동
    • 한국해양공학회지
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    • 제16권5호
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    • pp.73-79
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    • 2002
  • In this paper, the effect of the compressive residual stresses was obtained at the test conditions of the higher temperature than the ambient temperature. The examination was performed with the CT specimen result of the material(JISG SUP9) which is being commonly used for the marine engine parts and the ocean structures. As a result, the test conditions at the higher temperature were acquired considering the peak values of the compressive residual stresses of the specimens and the effect on the fatigue crack propagation speed da/dN in stage II and the threshold stress intensity factor range Δth in stage I. Also the material constant C and the fatigue crack propagation index m in the formula of Paris Law da/dN=C (ΔK)$^{m}$ were suggested to estimate the dependence on the test temperature.

FEM Analysis of Plasticity-induced Error on Measurement of Welding Residual Stress by the Contour Method

  • Shin, Shang-Hyon
    • Journal of Mechanical Science and Technology
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    • 제19권10호
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    • pp.1885-1890
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    • 2005
  • The contour method relies on deformations that occur when a residually stressed component is cut along a plane. The method is based on the elastic superposition principle. When plasticity is involved in the relaxation process, stress error in the resulting measurement of residual stress would be caused. During the cutting the specimen is constrained at a location along the cut so that deformations are restrained as much as possible during cutting. With proper selection of the constraining location the plasticity effect can also be minimized. Typical patterns of longitudinal welding residual stress state were taken to assess the plasticity effect along with constraining locations.