• 제목/요약/키워드: Residual effect

검색결과 2,300건 처리시간 0.03초

용접잔류응력장에서의 피로균열 성장거동에 관한 연구(I) (A Study on the Fatigue Crack Growth Behavior in Welding Residual Stress Field(I))

  • 최용식;김영진;우흥식
    • 한국안전학회지
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    • 제5권1호
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    • pp.19-29
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    • 1990
  • The objective of this paper is to investigate the effect of residual stresses on the $\Delta$K$\sub$th/ and fatigue crack growth behavior of butt weldments. For this purpose, transverse butt sutmerged arc welding was performed on SM50A steel plate and CT(compact tension) specimens which loading direction is perpendicular to weld bead were selected. Welding residual stresses distribution on the specimen was determined by hole drilling method. The case of crack located parallel to weld bead, the states of as weld and PWHT, $\Delta$K$\sub$th/ of specimens(HAZ, weld zone) was higher than that of the base metal probably because of the compressive residual stresses of crack tip. In low $\Delta$K region, it is estimated that the effects of residual stresses for da/dN are great. In region II, the da/dN of weldments in as weld state was lower than that of the base metal. Though da/dN of Weldments in PWHT state was similar to that of the base metal. The constant of power law, m in two states consisted with the base metal. Therefore , it is estimated that the value of m is not affected by residual stresses. Fatigue crack growth behavior of weldments consisted with the base metal considering the effective stress intensity factor range($\Delta$K$\sub$eff/) included the effect of initial residual stress(Kres). Thus, we can predict the fatigue crack growth behavior of weldment by knowing the distribution of initial residual stress at the crack tip.

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Assessment of Fatigue Crack Propagation Considering the Redistribution of Residual Stress due to Overload

  • Jang, Chang-Doo;Leem, Hyo-Kwan;Choi, Yeoung-Dal;Bang, Jun-Kee;So, Ha-Young
    • Journal of Ship and Ocean Technology
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    • 제11권2호
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    • pp.26-33
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    • 2007
  • For the assessment of the retardation of fatigue crack propagation behavior due to overload, new FE analysis algorithms considering compressive residual stress redistribution near crack tip was proposed in this paper. The size of plastic zone near crack tip was obtained by elasto-plastic analysis and it was compared with Irwin's equation. The amount of residual stress redistribution was assessed by subsequent elasto-plastic analysis, and the difference of residual stress distributions between constant amplitude load and overload was obtained. In the analysis of fatigue crack propagation, the applied SIF range was evaluated by ASTM E647, and the effect of residual stresses on crack propagation was considered using the effective SIF concept. The test results of crack propagations were compared with the predicted data obtained by the analysis.

SS330 용접재에서 재분포 압축잔류응력 및 균열닫힘의 영향을 고려한 피로거동에 관한 연구 (A Study on Fatigue Behavior considering Effects of Redistributing Compressive Residual Stress and Crack Closure in SS330 Weldment)

  • 이용복
    • 한국생산제조학회지
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    • 제6권2호
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    • pp.26-33
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    • 1997
  • In this study effect of residual stress and its redistribution in weldment on the fatigue crack propagation was investigated. Fatigue tests were conducted by the center notched specimens machined with welded plate. The residual stress and its redistribution after the crack growth were measured by the magnetizing stress indicator and hole-drilling method. Fatigue crack propagation was estimated by the specimens having residual stress redistributed after the cracks growth and having the effects of crack closure. Crack growth rates were predicted and compared with experimental results. It had been found that the predicted crack propagation rates have a good agreement with experimental results when the redistribution of residual stress was considered.

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수압시험 및 운전조건이 가압기 안전노즐의 용접잔류응력에 미치는 영향 평가 (Effects of the Hydrostatic Test and the Operating Condition on Weld Residual Stress at a Safety Nozzle of the Pressurizer)

  • 이경수;이성호;김완재
    • 한국압력기기공학회 논문집
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    • 제8권1호
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    • pp.19-24
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    • 2012
  • This paper presents the results of finite element analysis for the effects of hydrostatic test and operating condition on the weld residual stress at dissimilar metal weld of a pressurizer safety nozzle in a nuclear power plant. For the study, the weld residual stress at ambient condition was analyzed using ABAQUS in the first place. After the weld residual stress analysis, the hydrostatic test condition and operating condition was applied to the same model one after another. The weld residual stress was observed to change due to the successive hydrostatic test and operating condition. The axial residual stresses on inner surface of the dissimilar metal weld and HAZ region were decreased by hydrostatic test and operating condition, which gives beneficial effect on preventing primary water stress corrosion cracking.

동맥 전단부에 분포된 원주 변형율에 대한 잔유 변형율의 영향 (Research on Residual Strain of Arterial Cross-Section)

  • 황민철;신정욱
    • 대한의용생체공학회:학술대회논문집
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    • 대한의용생체공학회 1995년도 추계학술대회
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    • pp.151-153
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    • 1995
  • Residual strain of artery is studied. There has been experimental evidence that residual strain exists in artery. When ring of artery is longitudinally cut, it is opened. Since strain has been determined without considering residual strain, the existence of residual strain is meaningful in mechanics of arterial wall. Intimal strain concentration is considered to be reduced with both account of residual strain and strain determined by loading. However, it is lack of experimental research. Therefore, this study experimentally attempts to quantify the effect of residual strain on circumferential strain which is determined under the assumption of zero strain with zero pressure.

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기계적인 하중에 의한 용접부 잔류응력에 이완에 관한 해석 (Numerical Analysis on Residual Stress relaxation by mechanical loading)

  • 서정원;구병춘;이동형;정흥채
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 춘계학술대회 논문집
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    • pp.872-877
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    • 2004
  • Welding residual stresses are the main topics of welding research fields. The residual stresses and distortion of structures by welding exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process are caused by tensile and compressive residual stresses in welding material, and this residual stresses can induce fracture and fatigue problems of welding structures. The accurate prediction of residual stress and relaxation due to mechanical loading of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the relaxation of residual stresses due to mechanical loading. The effects of load ratio for static and cyclic loading are evaluated based on analytical results.

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Steel Cord 선재의 판류응력 평가 및 완화에 관한 연구 (The Evaluation and Relaxation of Residual Stress of Steel Cord)

  • 이상곤;황원호;김병민;배철민;이충열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.191-194
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    • 2006
  • Recently the quality improvement of the steel cord product is demanded by the tire market. After wire drawing process, produced residual stresses have a harmful effect on the durability of the wire and become the cause which decreases the quality of the product. Therefore, to improve the quality of the steel cord product, the research regarding the method of residual stress relaxation is necessary. To evaluate the quality of the drawn wire, it is important to measure the residual stress, because the residual stress decides a variety of the quality level which is demanded in the drawn wire. This study proposed a residual stress relaxation method in the drawn wire using FE analysis. The validity of the analysis results was verified by nanoindentation test.

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유한요소법을 이용한 경사쇼트피닝의 잔류응력 해석 (Residual stress Analysis of Inclined Shot Peening Using Finite Element Method)

  • 백승;양원호;석창성;류명해
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.328-333
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    • 2003
  • The purpose of this study is to analyze the impact of shot peening angle on residual stress distribution. From the residual stress analysis of perpendicular shot peening, it could be known that the residual stress in the case of high velocity is larger than low velocity, but the amount of shot size has little effect on the magnitude of compressive residual stress. The centroidal residual stress is not greatly affected by the inclined shot peening but mainly related to the unstable conditions of surface residual stress field. Therefore, this tendency may lead to reduce fatigue life of treated material.

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기계적 응력이완 방법에 의한 원전기기 용접부의 잔류응력 재분포 (Residual Stress Redistribution on Welds of Nuclear Component by Mechanical Stress Relieving Methods)

  • 이세환;김종성;진태은
    • Journal of Welding and Joining
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    • 제22권2호
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    • pp.51-58
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    • 2004
  • Residual stresses, which can be produced during the welding process, play an important role in an industrial field. Welding residual stresses are exerting negative effect on the fatigue behavior and integrity of structure. In this study, as a result of the thermal elasto-plastic finite element analysis for the welds of a nuclear component, the residual stress distributions are estimated for as-welded condition. Also, finite element techniques are developed to simulate the relaxation of the residual stresses according to the various mechanical stress relieving(MSR) loads such as hydrostatic pressure loading, tensile pipe-end loading, and mechanical stress improvement process(MSIP) loading. Finally, the results of residual stress redistributions for various loading conditions are compared and reviewed qualitatively and quantitatively to find an optimum loading condition.

자긴가공된 SCM440 고강도강의 잔류응력 및 미세구조 분석에 관한 연구 (A Study on the Residual Stress and Microstructure of Autofrettaged SCM440 High Strength Steel)

  • 김재훈;심우성;이영신;차기업;홍석균
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.311-316
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    • 2008
  • Thick-walled cylinders, such as a cannon or nuclear reactor, are autofrettaged to induce advantageous residual stresses into pressure vessels and to increase operating pressure and the fatigue lifetimes. As the autofrettage level increases, the magnitude of compressive residual stress at the bore also increases. The purpose of the present paper is to predict the accurate residual stress of SCM440 high strength steel using the Kendall model which was adopted by ASME Code. Hydraulic pressure process was applied and thick-walled cylinders were autofrettaged up to 30% overstrain levels. Electro polishing was performed to get more accurate data. Residual stresses were measured by X-ray diffraction method. The autofrettaged surface which was plastically deformed analyzed using a scanning electron microscope(SEM). Although there were some differences in measured residual stress and numerical, there is a tendency to agree.

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