• 제목/요약/키워드: Residual crack length

검색결과 36건 처리시간 0.024초

평판용접에 관한 평면변형 열탄소성 해석 (The Plane-Deformation Thermal Elasto-Plastic Analysis During Welding of Plate)

  • 방한서;한길영
    • 한국해양공학회지
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    • 제8권1호
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    • pp.33-40
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    • 1994
  • Welding of structure produces welding residual stresses which influence buckling strength, brittle fracture strength and cold crack on the weld parts. Therefore, it is very important to accurately analyze the residual stress before welding in order to guarantee the safety of weldment. If the weld length is long enough compared to the thickness and the breadth of plate, thermal and mechanical behaviors in the middle portion of the plate are assumed to be uniform along the thickness direction(z-axis). Thus, the following conditions(so-called plane deformation) can be assumed for the plate except near its end;1) distributions of stress and strain are independent on the z-axis;2) plane normal to z-axis before deformation remains plane during and after deformation. In this paper, plane-deformation thermal elasto-plastic problem is formulated by being based on the finite element method. Moreover special regards and paid to the fact that material properties in elastic and plastic region are temperature-dependence. And the method to solve the plane-deformation thermal elasto-plastic problem is shown by using the incremental technique. From the results of analysis, the characterisics of distribution of welding residual stress and plastic strain with the production mechanism are clarified.

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저면산란 초음파 신호 및 신경회로망을 이용한 균열크기 결정 (Crack Size Determination Through Neural Network Using Back Scattered Ultrasonic Signal)

  • 이준현;최상우
    • 대한기계학회논문집A
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    • 제24권1호
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    • pp.52-61
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    • 2000
  • The role of quantitative nondestructive evaluation of defects is becoming more important to assure the reliability and the safety of structure, which can eventually be used for residual life evaluation of structure on the basis of fracture mechanics approach. Although ultrasonic technique is one of the most widely used techniques for application of practical field test among the various nondestructive evaluation technique, there are still some problems to be solved in effective extraction and classification of ultrasonic signal from their noisy ultrasonic waveforms. Therefore, crack size determination through a neural network based on the back-propagation algorithm using back-scattered ultrasonic signals is established in this study. For this purpose, aluminum plate containing vertical or inclined surface breaking crack with different crack length was used to receive the back-scattered ultrasonic signals by pulse echo method. Some features extracted from these signals and sizes of cracks were used to train neural network and the neural network's output of the crack size are compared with the true answer.

Reverse Bending을 통한 CTOD 시험 예비균열 형상균일화에 관한 연구 (A study on reduction of pre-crack deviation in CTOD specimen using reverse bending method)

  • 정세환;박동환;김현수;신상범;박태종
    • Journal of Welding and Joining
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    • 제33권2호
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    • pp.62-68
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    • 2015
  • This study investigates the appropriate range of reverse bending load for the CTOD test of thick weld by observing improvement of pre-crack shape and determination of the limit applicable load. In order to do it, the effect of the amount of the reverse bending load on the maximum deviation of the pre-crack length was investigated by the extensive tests, and the variation of plastic zone size in way of the crack tip under reverse bending load were evaluated by FEA. With the results obtained by the experiments and FEA, the proper range of reverse bending load was suggested. The effectiveness of the reverse bending method was verified by examining the pre-crack straightness after CTOD tests of thick weld specimens with various thickness and strength.

GFRP 복합구조의 피로신뢰성 해석모형에 관한 연구 (Fatigue Reliability Analysis Model for GFRP Composite Structures)

  • 조효남;신재철;이승재
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1991년도 가을 학술발표회 논문집
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    • pp.29-32
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    • 1991
  • It is well known that the fatigue damage process in composite materials is very complicated due to complex failure mechanisms that comprise debounding, matrix cracking, delamination and fiber splitting of laminates. Therefore, the residual strength, instead of a single dominant crack length, is chosen to describe the criticality of the damage accumulated in the sublaminate. In this study, two models for residual strength degradation established by Yang-Liu and Tanimoto-Ishikawa that are capable of predicting the statistical distribution of both fatigue life and residual strength have been investigated and compared. Statistical methodologies for fatigue life prediction of composite materials have frequently been adopted. However, these are usually based on a simplified probabilistic approach considering only the variation of fatigue test data. The main object of this work is to propose a fatigue reliability analysis model which accounts for the effect of all sources of variation such as fabrication and workmanship, error in the fatigue model, load itself, etc. The proposed model is examined using the previous experimental data of GFRP and it is shown that it can be practically applied for fatigue problems in composite materials.

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Dynamic prediction fatigue life of composite wind turbine blade

  • Lecheb, Samir;Nour, Abdelkader;Chellil, Ahmed;Mechakra, Hamza;Ghanem, Hicham;Kebir, Hocine
    • Steel and Composite Structures
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    • 제18권3호
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    • pp.673-691
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    • 2015
  • In this paper we are particularly focusing on the dynamic crack fatigue life of a 25 m length wind turbine blade. The blade consists of composite materiel (glass/epoxy). This work consisted initially to make a theoretical study, the turbine blade is modeled as a Timoshenko rotating beam and the analytical formulation is obtained. After applying boundary condition and loads, we have studied the stress, strain and displacement in order to determine the critical zone, also show the six first modes shapes to the wind turbine blade. Secondly was addressed to study the crack initiation in critical zone which based to finite element to give the results, then follow the evolution of the displacement, strain, stress and first six naturals frequencies a function as crack growth. In the experimental part the laminate plate specimen with two layers is tested under cyclic load in fully reversible tensile at ratio test (R = 0), the fast fracture occur phenomenon and the fatigue life are presented, the fatigue testing exerted in INSTRON 8801 machine. Finally which allows the knowledge their effect on the fatigue life, this residual change of dynamic behavior parameters can be used to predicted a crack size and diagnostic of blade.

용접(鎔接) 강부재(鋼部材)의 피로균열성장(疲勞龜裂成長)에 대한 잔류응력특성(殘留應力特性)에 관한 연구(硏究) (Experimental Investigation of the Residual Stress on Fatigue Crack Growth of Welded Steel Members)

  • 장동일;김두환
    • 대한토목학회논문집
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    • 제7권2호
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    • pp.99-106
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    • 1987
  • 용접(鎔接) 강구조물(鋼構造物)의 피로균열성장거동(疲勞龜裂成長擧動)에 관(關)한 용접잔류응력(鎔擬殘留應力)의 거동(擧動)을 파악(把握)키 위하여 열처리(熱處理)를 실시(實施)하고 피로균열성장(疲勞龜裂成長) 및 검토(檢討)한 결과(結果) 용접부(鎔接部)는 경화(硬化)되어 늑성(勒性)이 감소(減少)되므로 소재부(素材部)보다 피로균열성장율(疲勞龜裂成長率)이 높았으며 이를 열처리(熱處理)한 결과(結果) 경도(硬度)나 저항력(抵抗力)이 증가(增加)되어 개선(改善)되었으며 $650^{\circ}C$ 정도(程度)에서 가장 이상적(理想的) 이었다. Elber 식(式)은 Paris-Erdogan 식(式)에 비(比)해 균열(龜裂)닫힘현상(現狀)을 고려(考廬)하므로 더 낮은 균열성장율(龜裂成長率)을 가지며 각(各) 열처리(熱處理)에 의한 곡선(曲線)들이 서로 비슷하므로 잔류응력(殘留應力)의 효과(効果)를 고려(考慮)할 수 없었다. 균열(龜裂)길이에 따른 개구하중(開口荷重)은 경도(硬度)가 높을수록 큰 값을 가지나 열처리(熱處理) 후(後)는 경도(硬度)값의 저하(低下)로 피로균열(疲勞龜裂) 성장율(成長率)이 낮아지며 흡수(吸收)에너지와 파괴늑성(破壞勒性)을 증대(增大)시켜 균열저지능력(龜裂沮止能力)을 가져 파괴(破壞)의 위험성(危險性)을 감소(減少)시킨다.

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무한 평면체에 존재하는 복수 표면균열의 성장에 대한 수명예측용 시뮬레이션 개발에 관한 연구 (A Program Development of Life Prediction Simulation for Multi-Surface Cracks on the Finite Plate)

  • 황남성;서창민;남승훈
    • 한국해양공학회지
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    • 제11권4호
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    • pp.61-75
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    • 1997
  • The social demand urges us to use some equipments and structures in high temperature environment. By this occasion, the necessity of studying the fatigue crack growth is an important aspect of new materials. However, the present situation is rarely to accumulate the fatigue data. Especially, 1Cr-1Mo-0.25V steel and 304 stainless steel have been increased to be used under the severe condition of high temperature. And so, the fatigue estimation of those materials is important and appropriate. Fatigue tests have been carried out to examine the crack initiation, growth behaviour for the small fatigue crack of 1Cr-1Mo-0.25V steel and 304 stainless steel at room temperature and 538^{\circ}C$. The remote measurement system which has many merits of checking and saving the image for detailed examination was applied to closely detect the crack length. Generally, the fatigue crack initiated in the form of multiple cracks and grew each other. And then it coalesced to become a major crack. The major crack governed the rest of the fatigue life. In the growing process, each peripheral cracks interact and grow for a certain period. After then, it coalesced and fractured. On the basis of the above experimental data for the small crack, a simulation program was developed to predict the residual life time and to estimate the integrity of machine elements and structures. At the same time, the simulation was extended to 1Cr-1Mo-0.25V steel. The simulation results have shown a good agreement to those of the experimental ones for both materials of 1Cr-1Mo-0.25V steel and 304 stainless steel with small cracks. The NASCRAC has applied to compare the fatigue life with the experimental results. And so, it can be said that the simulation program is valuable tools to the industrial fields.

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반복 동적하중에 의한 알루미나 세라믹스의 피로거동 (Fatigue Behavior of Alumina Ceramics under the Repeated Dynamic Loading)

  • 이규형;박성은;이홍림
    • 한국세라믹학회지
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    • 제35권8호
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    • pp.850-856
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    • 1998
  • The dynaamic fatigue behavior of alumina ceramics was observed at room temperature using four-point bending method. Dynamic fatigue fracture strength was observed as function of down speed and notch length. The crack growth exponent of the specimens was calculated from the fracture strength and lifetime in dynamic fatigue test. After loading the stresses in the range of 0% to 105% compared with the average in-ert strength the value of residual fracture strength was measured for unnotched and 0.5mm notched speci-mens at the 0.001 and 0.0005 mm/min down speed respectively. After the 95% stress of the average inert strength was applied repeatedly the value of rsidual fracture strength was measured for 0.5mm notched specimens at the 0.001 and 0.0005 mm/min down speed respectively. The material constant A was found to be almost the same and not to depend on the loading mode or the down speed for unnotched and notched specimen. The value of fracture strength with time calculated from the constants n and A was in good agreement with the measured value.

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3차원 피로균열 진전해석을 통한 면외거셋 용접이음의 피로수명 평가 (Assessment of Fatigue Life of Out-Of-Plane Gusset Welded Joints using 3D Crack Propagation Analysis)

  • 정영수;카이누마 시게노부;안진희;이원홍
    • 한국구조물진단유지관리공학회 논문집
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    • 제22권1호
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    • pp.129-136
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    • 2018
  • 대형 용접 구조물에 대한 피로설계 수명의 예측은 일반적으로 Palmgren Miner과 등가손상도 방법 또는 선형누적손상도 방법을 사용한다. 또한 용접 구조물에서 피로 균열이 발생되면 잔존 수명은 S-N 곡선과 선형 파괴역학에 기초하여 예측되고 있다. 본 연구에서는 면외거셋 용접이음의 3차원 피로균열 진전거동과 피로수명을 예측하기 위하여 피로 시험을 실시하였다. 면외거셋 용접이음의 3차원 피로균열진전해석은 NX NASTRAN 및 FRANC3D를 이용하여 유한요소 해석을 실시하였다. 면외거셋 용접이음의 균열 형상비, 초기균열 크기 및 응력비에 미치는 영향을 검토하기 위하여 피로균열진전 해석을 실시하였다. 또한 초기균열크기, 균열 형상비와 응력비의 변화에 따른 3차원 피로균열진전 해석 결과와 피로시험결과를 비교하였다. 피로균열진전 해석결과, 피로균열 진전속도와 응력확대계수와의 관계에서 피로시험과 유사하게 나타남을 확인하였으며, 면외거셋 용접이음의 피로수명을 추정할 수 있음을 확인하였다.

오스테나이트계 내식강 튜브 소재의 손상진단에 관한 연구 (A Study on Damage Evaluation Austenitic Stainless Steel Tube Material)

  • 조종춘;김영석;김학민;정형조
    • 한국기계연구소 소보
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    • 통권19호
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    • pp.43-52
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    • 1989
  • Material damage of Unifiner Change Heater: Tube used for nearly 20 years was evaluated and Mechanical tests such as tensile tests and creep-rupture tests were conducted to predict the residual life. After the investigation, any major damage or degradation was not found except the welded zone. Microstructural observation showed that most of delta-ferrite was transformed. to sigma-phase and consequently, the ductility was very much reduced. A KLA(Knife-Line Attack) crack with 60mm in length and 2.8mm in depth was found just near the welded zone, which is believed to be caused by intergranular corrosion. Creep-rupture tests, which are very essential to predict the residual life, showed that both used base and weld metals have similar results with the reference data.

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