• Proceedings of the KSME Conference
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• 2008.11a
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• pp.459-463
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• 2008

Induction hardening has been used to improve torsional strength and characteristics of wear for axle shaft which is a part of automobile to transmit driving torque from differential to wheel. After rapidly heating and cooling process of induction hardening, the shaft has residual stress and material properties change which affect allowable transmit torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction hardened axle shafts which has been residual stress using finite element analysis considered thermo mechanical behavior of material and experiments. Results indicate that the torsional strength of axle shaft depends on the surface hardening depth and distribution of residual stress.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2003.10a
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• pp.183-186
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• 2003

Long shafts for power transmission should transmit torsional load with vibrational stability. Hybrid shafts made of unidirectional fiber-reinforced composite and metal have high fundamental bending natural frequency as well as high torque transmission capability. However, thermal residual stresses due to the coefficient difference of thermal expansion of the composite and metal are developed so that the high residual stresses decrease fatigue resistance of the hybrid shafts, especially at low operating temperatures. In this work, axial compressive preload was given to the shaft in order to change the residual stresses. Static and fatigue torsional tests were performed and correlated with stress analyses with respect to the preload and service temperature.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.5
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• pp.645-649
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• 2010

Induction hardening has been used to improve the torsional strength and characteristics of wear for axle shaft that is used to transmit driving torque from the differential to the wheel in automobiles. After the rapid heating and cooling processes of induction hardening are carried out, the shaft has residual stress and material properties change; this affects the allowable transmitted torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction-hardened axle shafts with residual stress. In this study, the finite element method is used to study the thermomechanical behavior of the material, and the results are compared with experimental results. The results indicate that the torsional strength of the axle shaft depends on the surface hardening depth and distribution of residual stress.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.6
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• pp.126-131
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• 1998

The influence of shot peening on the fatigue strength of SCM22 steel is investigated in this work. The shot peening process is applied to the heat treated specimens. Then, basic material properties and residual stresses are evaluated for specimens. Rotate bending and torsional fatigue tests are accomplished to investigate the effects of shot peening on the fatigue strength. experimental results show that the fatigue life was increased tremendously by shot peening. The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength.

• Proceedings of the KSME Conference
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• 2004.11a
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• pp.196-201
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• 2004

Adhesive joints have been widely used for fastening thin adherends because they can distribute the load over a larger area than mechanical joints, require no hole, add very little weight to the structure and have superior fatigue resistance. However, the fatigue characteristics of adhesive joints are much affected by applied pressure during curing operation because actual curing temperature is changed by applied pressure and the adhesion characteristics of adhesives are very sensitive to manufacturing conditions. In this study, cure monitoring and torsional fatigue tests of adhesive joints with an epoxy adhesive were performed in order to investigate the effects of the applied pressure during curing operation. From the experiments, it was found that the actual curing temperature increased as the applied pressure increased, which increased residual thermal stress in the adhesive layer. Therefore, the fatigue life decreased as the applied pressure increased because the mean stress during fatigue tests increased due to the residual thermal stress.

• Structural Engineering and Mechanics
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• v.23 no.4
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• pp.339-352
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• 2006

Observing the unique stress-strain curves of the superelastic shape memory alloy (SMA) in tension and compression, the primary intention of this study is to investigate the behavior of the shafts made of the same material, under torsional loading-unloading cycles for large angle of twist. Experiments have been performed for the superelastic SMA shafts with different unsupported lengths and angles of twist and the results are compared with those of stainless steel (SUS304) shafts under similar test conditions. As expected for the superelastic SMA, the residual strains are small enough after each cycle and consequently, the hysteresis under loading-reverse loading is much narrower than that for the SUS304. For large angle of twists, the torsional strength of the superelastic SMA increases nonlinearly and exceeds that of SUS304. Most interestingly, the slender solid superelastic SMA shafts are found to buckle when acted upon torsion for large angle of twist.

• Journal of Korean Society of Steel Construction
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• v.16 no.2 s.69
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• pp.215-224
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• 2004

The inelastic lateral-torsional buckling behavior of the beam-columns and the columns was investigated in this paper. The energy method was deployed to study the inelastic buckling behavior of the beam-columns and columns. which requires the iterative solution of a fourth-order eigenproblem. Hitherto, the patterns of residual stress that satisfies the I-section manufacturing in Korea is not available, therefore the pattern of residual stress used in this study is a 'well-known' simplified pattern. The simplified pattern of the residual stresses is incorporated with the flow theory of plasticity to model the inelastic response. Firstly, this study investigates the inelastic lateral-torsional buckling behavior of the I-section beam-columns under a concentric axial compressive force and uniform bending, and the effect of residual stress on the inelastic buckling behavior of beam-columns is studied. The study is then extended to the inelastic buckling of the columns by eliminating a bending moment. These results are compared it with the design method in the Korean Steel Designers Manual (KSDM 1995). This study has found that design method in KSDM (1995) is excessively conservative.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.2 s.173
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• pp.403-410
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• 2000

The effects of various factors were studied on the process of a steel cord by twisting wires. To remove residual twisting moment after the steel cord process, the twisting angles of residual elasti c twisting and overtwisting were measured and compared with finite element results. The agreement between experimental data and finite element calculations was good for the angles of residual elastic twisting and over-twisting. The stress distributions in a steel cord under complex loading conditions were also obtained by using the finite element analysis.

• Journal of Korean Society of Steel Construction
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• v.16 no.1 s.68
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• pp.155-167
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• 2004

In this paper, the inelastic buckling behavior of the beam under uniform bending was investigated using the energy-based method, which can tackle problems in fourth order eigenvalue. The pattern of residual stress was not available to satisfy the I-sections manufactured in Korea. however; therefore, the well-known polynomial and simplified pattern of residual stress was adopted in this study. The inelastic lateral-distortional buckling behavior of the beam with I-sections manufactured in Korea was investigated. The study was then extended to the inelastic lateral-torsional buckling of the beam by minimizing the out-of-plane web distortion. The inelastic lateral-torsional buckling results obtained in this paper were compared with the prediction of allowable bending stress given in the Korean steel designers' manual (1995). Results showed that the importance of inelastic lateral-distortional buckling did not arise for beams under uniform bending. Likewise, the design method in KSDM (1995) was proven to bo too conservative for intermediate and short spans of beams without intermediate bracing.

• Journal of Korean Society of Steel Construction
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• v.16 no.1 s.68
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• pp.61-72
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• 2004

This study investigated the inelastic lateral-torsional buckling of simply supported beams under a central concentrated load and a uniformly distributed load. A line-type finite element, method was incorporated with the "so-called" simplified and polynomial patterns of residual stresses. The effect of the load height was also considered in this study. The polynomial residual stresses assumed in this study was a quartic distribution in the flange and a parabolic distribution in the web. The inelastic lateral-torsional buckling of beam was analyzed with four different I-sections manufactured in Korea. Results obtained in this study were compared with KSDM(design method in the 1995 Korean Steel Designers' Manual). The design method in KSDM was found to be generally conservative with and without a sub-beam attached to the main beam, which acted as an intermediate restraint.