• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.1
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• pp.142-149
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• 1999

A machine frame has been manufactured by casting. However, due to the development of the industrial society, 3-D duties was refused. Especially, the declination of the casting industry makes it difficult to produce the frame. Many companies still manufacture the small casting products. The large casting products are extremely limited and manufactured for their own use. Therefore, it is difficult to keep the term of order. In this study, the characteristics of steel structure which is produced by welding were identified in the view of mechanical strength of steel structure which is produced by welding were identified in the view of mechanical strength to substitute steel structure for casting frame. But welding structure has the residual stress, HAZ and welding deformation. Residual stress and HAZ especially cause crack growth. The proposed steel structure, based on the simulation and experiment(tensile curve and S-N curve), can reduce not only the producting term but also the weight of the frame.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.9
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• pp.5474-5479
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• 2014

This study evaluated the residual stress and deformation for bracket castings of induction motors. Numerical analyses were performed to evaluate the residual stress distributions and displacements of bracket castings after the casting and final machining processes. Based on the analysis results, it was found that bracket casting was satisfied with the internal quality standards during the fabricating processes.

• Proceedings of the Earthquake Engineering Society of Korea Conference
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• 2001.09a
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• pp.98-106
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• 2001

The deformation characteristics of cohesionless soils in Korea were investigated using resonant column tests. Total 60 samples, which were sampled from sedimentary and residual soils and reconstituted using controlled particle-size distributions, were prepared. The confining pressure applied in the tests ranges from 20 kPa to 500 kPa. The test results ware categorized into 3 groups including clean sands, silt and silty sand, and residual soils. Based on test results, the small-strain shear modulus(G$_{max}$) and damping ratio(D$_{min}$) were determined and the effects of confinement on G$_{max}$ and D$_{max}$ were characterized. The empirical correlations predicting G$_{max}$ were suggested for 3 group soils. Nonlinear deformational characteristics of clean sands are significantly affected by confining pressure and the ranges and mean curves for G and D are suggested considering the range of confining Pressure. The silt and silty sand and residual soils were weakly affected by confining pressure, so the representative ranges and curves, independent of confining pressure, were proposed.d.posed.d.

• Journal of Welding and Joining
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• v.19 no.2
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• pp.215-220
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• 2001

In the T-joint welding, the complete penetration joint which is obtained by groove welding with edge preparation is generally required thor the safety and reliability of structures but this way have the some defects such as increase of working time, consumed welding electrode quantity and large welding deformation. If there is no probrem, in the strength, T-joint welding without edge preparation will be profitably understood in the economical and welding deformation side. In this paper, we performed the finite element analysis to understand the characteristics of welding residual stresses on two models, complete penetration joint have the edge preparation and incomplete penetration joint without edge preparation, respectively. Especially, we observed the relation between welding residual stress distributed on the notch of gap in the root and external force in the incomplete penetration joint without edge preparation.

• Journal of the Korean Society of Safety
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• v.20 no.1 s.69
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• pp.7-12
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• 2005

In heavy industrial fields such as power plant and chemical plant, it is often necessary to restore a damaged part of large machinery or structure which is installed in the hazard working place. In this paper, to evaluate the safety of plastic deformed cylindrical beam a finite element technique has been used. The variations of residual stresses on the process of damaging and restoring for surfaces and cross-sections have been examined. The results show that the maximum von Mises stresses occur outer cylinder surfaces of boundary between cylindrical beam support md cylindrical beam when deformation procedure and restoring force is applied. The maximum residual stress remains 158.6MPa in the inner wall and this value correspond to $53\%$ of yield stress then restoration procedure is finished.

• Proceedings of the Korean Geotechical Society Conference
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• 2000.03b
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• pp.281-288
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• 2000

In this study, we tried to determine failure criteria for joints of soft rock using ring shear test machine. The residual stress fellowing shear behavior was determined by the result of ring shear test and direct shear test. Ring shear test with the specimens which cover a large deformation range was adapted to measure a residual stress, and was possible to present the peak stress to present the peak stress to the residual stress at the same time. Residual stress is defined a minimal stress of specimens with a large displacement and the result of the peak residual stress is shown by a size of displacement volume. Therefore, the residual stress in soil was decided by shear stress of maximum shear stress - shear displacement(angle) based on the test result of a hyperbolic function ((equation omitted), a, b ＝ experimental constant). In this study, it was proved that the residual stress of rock joint can be determined by using of this method.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.25 no.10
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• pp.568-572
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• 2013

The main components, such as a reactor vessel, in commercial nuclear power plants have been welded to pipes with dissimilar metal in which Primary Water Corrosion Cracking (PWSCC) has been occurred. PWSCC has become a worldwide issue recently. This paper addresses the results of experimental and numerical analysis to prevent PWSCC by changing the stress profile that is tensile stress to compressive stress at interesting regions with plastic deformation generated by mechanical pressure. Based on the results of experimental and numerical analysis with a 6 inch pipe and dissimilar metal welded pipes, compressive stress 68~206 Mpa is generated at all locations of inner surface in the heat affected zone.

• Journal of the Korean Society of Safety
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• v.11 no.3
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• pp.10-19
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• 1996

Grinding temperature and thermal deformation(dimensional error) are studied theoretically and experimentally. The propose of this research is clarified loading phenomena and residual stress In order to guide nozzle's efficiency. The main results to be obtained are as follows ; 1) When grinding condition Is high efficient grinding, FEM program is developed about grinding heat and dimensional error. 2) Thermal deformation depend on temperature distribution is in good agreement with experimental results in case of little grinding energy flux but is comparatively in good agreement with in case of large (3.5$\times$10$^{6}$ J/m). 3) In terms of high efficient grinding at field(table speed 4m/min), grinding fluid (dilution 5/100) obtained a good workpiece quality and decreased a grinding temperature. 4) A surface roughness, dimensional error, residual stress and loading phenomena with guide nozzle are decreased and these results obtained a good workpiece quality.

• Transactions of Materials Processing
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• v.6 no.2
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• pp.118-135
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• 1997

In order to analyze the deformation and residual curvature of steel sheets in the strip processing lines, a program for calculating curvature and work hardening of sheet was developed. Strip deformation caused by repeated bending under tension in the process lines was analyzed on the basis of the incremental-plasticity theory with the mixed hardenting model for the purpose of predicting the strip shape and the yield stress change. The developed calculation program was applied to predict curl and gutter of sheets within a 10% difference. The yield stress increment was also predicted with the similar accuracy. Application of the model to tension legvelling process showed that gutter could be controlled by intermesh and elongation. The yield stress increment in the electro-galvanizing line calculated by the developed program was found to be dependent on the yield strength, the applied tension and the diameter of the smallest roll.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.3
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• pp.119-125
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• 2004

Generally, it is used the compensation spring to compensate the inaccuracy of screen image induced by thermal deformation in CRT monitor. Its mechanism is bi-metallic system made of heterogeneous metals and these is bonded by laser welding. But laser welding induces the non-uniform temperature distribution and locally residual stress is yielded by these temperature deviation. This paper studies residual stress of laser weldment using FEA and hole drilling method. The results are followed. In the case of heterogeneous materials weldment, higher residual stress induced in the weldment region of SUS 304 which have larger CTE than Ni 36 and residual stress on the middle of specimen is higher by 10.9% than that of its surface Measured residual stress of SUS 304 yield 481MPa and that of Ni 36 is 140.5MPa in the vicinity of the welding region. And the residual distribution is very similar in comparison with FEA result.