• Title/Summary/Keyword: Residual Analysis

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Evaluation of the Fatigue Life for Carbon/Epoxy Composite Material by the Residual Strength Degradation Analysis (탄소섬유/에폭시 복합재료의 잔류강도 저하해석에 의한 피로수명 평가)

  • 심봉식;성낙원;옹장우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1908-1918
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    • 1991
  • Fatigue tests have been carried out to measure the degradation of the residual strength and the fatigue life in carbon/epoxy (0/45/90/-45)$_{2s}$ composite materials. Theoretical predictions of residual strength and fatigue life were compared with experimental results. Distribution characteristics were studied using the probability of failure based on the cumulative distribution function and median rand. The static ultimate strength of carbon/epoxy composites used herein is observed to be relatively higher than that of existing similar composites ; while fatigue life is shorter due to the brittleness of matrix. The fatigue life obtained in these experiments is shorter than that estimated by residual strength degradation model when the stress level above 0.6 For the stress level of 0.6, the experimental value was abruptly increased. The cumulative distribution function for the static ultimate strength is well correlated to that for the strength converted from the measured fatigue life. Also, the predicted distribution of residual strength shows good agreement with the experimental results. Therefore, it is proven that the residual strength degradation model is reasonable.e.

A Study on Fatigue Characteristics under Residual Stress by Cold Expansion (홀 확장 잔류응력하의 피로특성에 관한 연구)

  • Heo, Seong Pil;Kim, Cheol;Jeong, Gi Hyeon;Go, Myeong Hun;Yang, Won Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.2
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    • pp.35-40
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    • 2003
  • Cold expansion method is an effective process to retard the crack initiation at a hole and to improve fatigue life by developing the compressive residual stress around the hole. Several researches have been treated for the crack propagating toward a hole around which the residual stress by cold expansion exists. The objective of this paper is to evaluate the fatigue characteristics under the residual stress by cold expansion. Fatigue tests are performed for the plate with a central hole to which cold expansion has been applied, and the effects of the residual stress on the fatigue life are evaluated. Also the fatigue crack growth tests are conducted for the CT specimen in which the residual stress by cold expansion has been generated. The change of fatigue crack growth characteristics by the residual stress is investigated and the effects of cold expansion ratio are evaluated.

Numerical Analysis of Welding Residual Stresses for Ultra-thick Plate of EH40 TM and API 2W Gr.50 Steel Joined by Flux Core Arc Welding (EH40과 API2W강재의 극 후판재 다층 FCAW 버트 접합부 잔류응력해석)

  • Hwang, Se-Yun;Lee, Jang-Hyun;Yang, Young-Sik;Lee, Sung-Je;Kim, Byung-Jong
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.65-72
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    • 2010
  • Some structural members of large-scale marine vessels such as large-scale offshore structures and very large container ships are assembled by very thick plates of which thickness exceeds 60mm. Also, high-tensile steels have been selected to meet the required structural strength and fatigue strength. Generally, multi-pass welding method such as FCA(Flux-Core Arc) welding has been used to join the thick plates. Considering the welding residual stresses, fatigue strength of the welded joints of thick plates should be assured since the residual stress influences the fatigue strength. This paper presents a numerical procedure to investigate the residual stress of structure joined by multi-pass FCA welding so that it can be incorporated into the fatigue strength assessment considering the effect of welding residual stress. The residual stress distribution is also measured by X-Ray diffraction method. The residual stress obtained by the computational model also has been compared with that of experiment. The results of FEA are in very good agreement with the experimental measurements.

The Ultimate Strength Analysis of the Welded Plate Elements having Resiual Stresses and Strains (잔류응력 및 변형을 고려한 용접평판부재의 최종강도 해석)

  • 김병일
    • Journal of Korean Port Research
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    • v.14 no.3
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    • pp.331-340
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    • 2000
  • For the rational and economic design of the structural elements of ships which is built using welding, the ultimate strength analyses of the plates having initial imperfections, such as welding residual stresses and strains, are needful. The welding deformation usually relied on approximative equations or based on expert's experience. But in this paper, for the thermal elasto-plastic analysis of plates, the finite element analysis was performed, based on initial strain method. In formulating the incremental analysis, unbalanced force terns were included. In the plastic domain during the incremental process, the 2nd order terns stress increment and yield stress increment were considered, so that time increment could be controlled for a more stable solution. The ultimate strength analysis program of the plates having initial imperfections was made. The ultimate strength analysis was carried out based on the results of the welding deformations of this paper. In the ultimate strength analysis the Rayleigh-Ritz method based on the minimum potential theory was used.

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Fracture Mechanics Analysis of Steam Generator Tubes after Shot Peening (숏피닝된 증기 발생기 전열관의 파괴역학적 해석)

  • Shin, Kyu-In;Park, Jai-Hak;Jhung, Myung-Jo;Choi, Young-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.732-738
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    • 2004
  • One of the main degradation mechanisms in steam generator tubes is stress corrosion cracking induced by residual stress. The resulting damages can cause tube bursting or leakage of the primary water which contains radioactivity. Shot peening technique has been used to prevent stress corrosion crack growth in steam generator tubes. In order to investigate the shot peening effect on stress corrosion cracking stress intensity factors are calculated for the semi-elliptical surface crack which is located in residual stress region. The residual stress distribution in steam generator tubes is obtained from the simple model proposed by Frederick et al.

Fatigue Life Evaluation by ${\sigma}-N$ and ${\epsilon}-N$ Approaches Considering Residual Stresses (잔류응력을 고려한 국부변형률과 공칭응력 기준 피로수명 평가)

  • Goo, Byeong-Choon;Yang, Sung-Yong;Seo, Jung-Won;Jun, Hung-Chai
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.342-347
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    • 2004
  • To evaluate the fatigue lives of welded joints taking into residual stress relaxation, two approaches are applied. One is based on the conventional local strain analyses. The other is based on a model developed by the authors. In the first approach, the Ramberg-Osgood relation, Lawrence model and S.W.T. parameter are used. In the second approach, The S-N curve for a welded joint is deduced from that of the parent material. Residual stress relaxation obtained by finite element analysis is considered. Finally, we evaluate the fatigue lives for four weld details using the two approaches.

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Residual Stress Analysis of Hot Rolled Strip (열연 강판의 잔류 응력 해석)

  • 구진모;김홍준;이재권;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.172-175
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    • 2003
  • Run-Out-Table is the region between EDT and CT. Hot killed strip is cooled by air and water in ROT. In this procedure, phase transformation and shape deformation occur due to temperature drop. Because of un-ideal cooling condition, deformation of strip and non-uniform phase distribution come into existence. This phenomenon affects the strip property and lead th the existence of residual stress. And it exerts effects on the Coiling process, Coil Cooling process, and Un-coiling process. Through these process, the residual stresses of strip are more larger and unbalance of these stresses become more severe. Finite element (FE) based models for the analysises of non-steady state heat transfer and elastoplastic deformation are described in this investigation. The analysises of thermodynamics and phase transformation kinetics are suggested also. Using the ROT simulation result coiling process and coil cooling process simulations are carried out.

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A Study on Non-linear Behavior in Welded Structures by Mechanical Stress Release Method (기계적 응력 완화법에 의한 용접구조물의 비선형 거동에 관한 연구)

  • 김정현;장경복;윤훈성;강성수;조상명
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.66-71
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    • 2003
  • The release of residual stress by mechanical loading and unloading is often performed in the fabrication of box structure fur steel bridge. The proper degree of loading and unloading is significant at release method of residual stress by mechanical loading because that degree is changed by material and geometric shape of welded structure. Therefore, the simulation model that could exactly analyze the release of residual stress by mechanical loading is to be necessary. In this study, the non-linear behavior of weldments under external loading and unloading, such as the decrease and increase of structure stiffness, was investigated by monitoring of nominal stress and strain. Tensile loading and unloading test and the proper degree of stress relaxation was measured by sectioning technique using strain gauge. Analysis model that is indispensable for the effective application of MSR method was established on the basis of test and measurement result.

Establishment of the Analytical Method for Residual Pharmaceuticals in Raw Water Using Online Sample Preparation and High Resolution Orbitrap LC/ESI-MS (온라인 자동화 시료 전처리 및 HR Orbitrap LC/ESI-MS를 이용한 환경시료 중 잔류 의약물질 분석방법 확립)

  • Hwang, Yoonjung;Sin, Sanghee;Park, Jongsuk
    • Journal of Korean Society on Water Environment
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    • v.29 no.3
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    • pp.409-419
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    • 2013
  • In this study, the analytical method for 27 residual pharmaceuticals in raw water was developed. Online sample preconcentration/extraction and analysis with high resolution Orbitrap mass spectrometry (LC-ESI/Orbitrap MS) were performed. The calibration curves showed good linearities (above $r^2$ = 0.998) in the range of 5 ~ 1,000 ng/L. The method detection limit and the limit of quantification were 1.1 ~ 10.0 ng/L and 3.4 ~ 31.7 ng/L, respectively. Recoveries of the target compounds were between 70.1% and 115.8% (except cefadroxil, cefradine, vancomycin, and iopromide (50.2 ~ 67.0%)). The optimized analytical method can be useful to determine the residual pharmaceuticals in raw water.

Study on the Mechanical Behavior of Welded part in thick Plate (후판 용접부의 역학적 특성 -유한요소법에 의한 3차원 열탄소성 해석-)

  • 방한서
    • Journal of Welding and Joining
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    • v.10 no.4
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    • pp.250-258
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    • 1992
  • In order to clarify the mechanical behavior of welding crack and to evaluate the mechanical characteristics of welded parts in thick plate, it is very important to accurately predict the welding deformation and residual stress including transient state before welding. In this paper, the theory of a three-dimensional elasto-plastic problem for the analysis of mechanical phenomenon of welding joint on the plate is developed into an efficient and accurate method based on the finite element method, and then several examples are considered by using the proposed model. The results of numerical analyses are discussed in the viewpoint of the mechanical characteristics of the distribution of three-dimensional welding residual stresses, plastic strains and their production mechanism on the thick plate.

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