• Title/Summary/Keyword: Residual Analysis

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Effect of welding residual stress on operating stress of nuclear turbine low pressure rotor

  • Tan, Long;Zhao, Liangyin;Zhao, Pengcheng;Wang, Lulu;Pan, Jiajing;Zhao, Xiuxiu
    • Nuclear Engineering and Technology
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    • v.52 no.8
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    • pp.1862-1870
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    • 2020
  • The purpose of this study is to investigate the effect of welding residual stress on operating stress in designing a nuclear turbine welded rotor. A two-dimensional axisymmetric finite element model is employed to calculate the residual stress before and after post weld heat treatment (PWHT), and then the superposition of residual stress after PWHT and operating stress at normal speed and overspeed were discussed. The investigated results show that operating stress can be affected significantly by welding residual stress, and the distribution trend of superposition stress at the weld area is mainly determined by welding residual stress. The superposition of residual stress and operating stress is linear superposition, and the hoop stress distribution of superposition stress is similar with the distribution of residual stress. With the increasing overspeed, the distribution pattern of the hoop superimposed stress remains almost unchanged, while the stress level increases.

Research on residual stress in SiCf reinforced titanium matrix composites

  • Qu, Haitao;Hou, Hongliang;Zhao, Bing;Lin, Song
    • Steel and Composite Structures
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    • v.17 no.2
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    • pp.173-184
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    • 2014
  • This study aimed to theoretical calculate the thermal residual stress in continuous SiC fiber reinforced titanium matrix composites. The analytical solution of residual stress field distribution was obtained by using coaxial cylinder model, and the numerical solution was obtained by using finite element model (FEM). Both of the above models were compared and the thermal residual stress was analyzed in the axial, hoop, radial direction. The results indicated that both the two models were feasible to theoretical calculate the thermal residual stress in continuous SiC fiber reinforced titanium matrix composites, because the deviations between the theoretical calculation results and the test results were less than 8%. In the titanium matrix composites, along with the increment of the SiC fiber volume fraction, the longitudinal property was improved, while the equivalent residual stress was not significantly changed, keeping the intensity around 600 MPa. There was a pronounced reduction of the radial residual stress in the titanium matrix composites when there was carbon coating on the surface of the SiC fiber, because carbon coating could effectively reduce the coefficient of thermal expansion mismatch between the fiber and the titanium matrix, meanwhile, the consumption of carbon coating could protect SiC fibers effectively, so as to ensure the high-performance of the composites. The support of design and optimization of composites was provided though theoretical calculation and analysis of residual stress.

QUANTITATIVE ANALYSIS OF RESIDUAL MONOMERS IN VISIBLE LIGHT-CURED RESINS (치과용 가시광선중합형 복합레진의 잔류단량체 정량분석에 관한 연구)

  • Choi, Kyoung-Kyu;Min, Byung-Soon
    • Restorative Dentistry and Endodontics
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    • v.17 no.1
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    • pp.181-190
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    • 1992
  • The purpose of this study was to estimate the contents of the residual monomers, such as Bis-GMA and TEGDMA. In this study, materials used were six kinds of anterior and posterior visible light-cured resins. Resins were placed in disk-shaped Teflon mold (8.5mm in diameter, 2.0mm in thickness), and cured for 20 seconds with visible light source attached wide diameter lightguide. The specimens were immersed in 10ml ethanol and stored for 5 days at $37^{\circ}C$. The concentration of residual monomers in eluate solution was analysed by HPLC, and the following results are obtained. 1. The residual Bis-GMA and TEGDMA were detected in all materials used, and the ranges of quantity of the residual Bis-GMA was 0.101-1.236 wt% and that of TEGDMA was 0.230-5.794 wt%.2. The contents of residual TEGDMA was detected higher than that of residual Bis-GMA (P < 0.01). 3. The content of residual monomers was detected to be highest in Bis-Fil M as microfilled type. 4. In most of the materials used, there was no significant difference in the contents of residual monomers between anterior and posterior light-cured resins.

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Determination of Knoop Indentation Stress Conversion Factors for Measuring Equibiaxial Residual Stress (인장 및 압축 등방 잔류응력 측정을 위한 누프 압입시험의 응력환산계수 결정)

  • Jeong, Min Jae;Kim, Young-Cheon
    • Corrosion Science and Technology
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    • v.20 no.6
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    • pp.484-490
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    • 2021
  • Instrumented indentation testing has been widely used for residual stress measurement. The Knoop indentation is mainly selected for determining anisotropic mechanical properties and non-equibiaxial residual stress. However, the measurement of equibiaxial stress state and compressive residual stress on a specimen surface using Knoop indentation is neither fully comprehended nor unavailable. In this study, we investigated stress conversion factors for measuring Knoop indentation on equibiaxial stress state through indentation depth using finite element analysis. Knoop indentation was conducted for specimens to determine tensile and compressive equibiaxial residual stress. Both were found to be increased proportionally according to indentation depth. The stress field beneath the indenter during each indentation test was also analyzed. Compressive residual stress suppressed the in-plane expansion of stress field during indentation. In contrast, stress fields beneath the indenter developed diagonally downward for tensile residual stress. Furthermore, differences between trends of stress fields at long and short axes of Knoop indenter were observed due to difference in indenting angles and the projected area of plastic zone that was exposed to residual stress.

A Study on Analysis of Residual Antibiotics and Prop Acid in Honey (벌꿀중의 잔유항생물질 및 Propionic Acid 분석011 관한 조사연구)

  • 전상수
    • Journal of environmental and Sanitary engineering
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    • v.5 no.2
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    • pp.63-80
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    • 1990
  • A sensitive and simple analytical system for the simultaneous determination of residual oxytetracycline, tetracycline, and doxycycline in honey was described, and that the analytical method for determination of residual propionic acid in honey was established. Experimental subjects were purchased four kinds of honey, native kind honey, acaccia honey, mixed floral honey, chestnut honey in Kyung Sang Nam Do. Several microbiological methods are available to determine tetracycline antibiotecs(TCs) in foods but their precision apears to be variable and the specificity is questionable. These methods are considered to be not suitable for analysis of tetracycline antibiotics in honey because honey itself has bacteriostatic action. For determination of tetracycline antibiotics in honey, therefore the High Performance Liquid Chromatography(HPLC) method was applied, and the propionic acid were determined by Gas Chromatography(5.C). Ethylacetate, as an extract solvent, was found to be suitable for seperation of TCs in honey, but methanol and acetone were not. The recoverly rate of Oxytetracycline(OTC), Tetracycline(TC), Doxycycline(DC) from honey spiked at a level of 10 $\mu $g/g were 97%, 89%, and 91%, respectively. The cailbration curve in TCs was linear expression from 2$\mu $g/ml to 10$\mu $g/ml. As the results of analysis, the residual tetracycline antibiotics were not detected in the 100 samples of honey. The recovery rate of propionic acid from honey spiked at level of 10$\mu $g/g was 98.3% , and the calibra lion curves were linear expression from 21$\mu $g/ml to 101$\mu $g/ml. As the results of analysis, the residual propionic acid was not detected in the 100 samples of honey. Retention time(min) of OTC, DC, and TC were 3.35, 4.61, and 5.30 minutes at the conditions of table 2, respectively, and retention time(min) of propionic acid was 3.50 minutes at the conditions of table 3. The residual TCs and propionic acid were not detected in the 100 samples of honey, but there is a possibility that antibiotics or propionic acid will be to remain in honey if they are used during product period in order to prevent putrefaction of honey-bee.

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Finite Element Analysis of Straight Slot Welding and Characteristics of the Weld Residual Stress Distribution (직선 Slot 용접의 유한요소해석 및 용접잔류응력 분포특성)

  • Park, Chi-Yong;Lee, Kyoung-Soo;Kim, Maan-Won;Song, Ki-Oh
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1311-1316
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    • 2010
  • In this study, straight slot welding was carried out using a 316L stainless steel test block, and numerical simulation of the slot weld process was performed using finite element analysis. Data on the residual stress were obtained at equally spaced points on the top surface of the test block along directions parallel and perpendicular to the welding direction. After electrolytic polishing of the top surface of the block, the residual stress was measured by the X-ray diffraction method. The calculated weld residual stresses were compared with the measured data, and they were in good agreement with the data. The weld residual stress distribution inside the plate was determined from the results of finite element analysis, and the characteristics of the distribution were discussed in detail in this paper.

Fracture Mechanics Analysis of a Interface Crack in the Weld of Dissimilar Steels using the J-integral (J-적분을 이용한 이종강재 용접접합부 계면균열의 파괴역학적 해석)

  • Lee Chin-Hyung;Chang Kyong-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.4
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    • pp.423-431
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    • 2004
  • For the fracture mechanics analysis of cracks in welds of dissimilar steels, residual stress analysis and fracture analysis must be performed simultaneously. The standard definition of the J -integral leads to a path dependent value in the presence of a residual stress field. And unlike cracks in homogeneous materials, a bimaterial interface crack always induces both opening and shearing modes of stress in the vicinity of the crack tip. Therefore, it is necessary to develope a path independent J-integral definition for a crack in a residual stress field generated by welding of dissimilar steels. This paper addresses the modification of the Rice-J-integral to produce a path independent J -integral when residual stresses due to welding of dissimilar steels and external forces are present. The residual stress problem is treated as an initial strain problem and the J-integral proposed for this class of problems is used. And a program which can evaluate the J -integral for a crack in a weld of dissimialr steels is developed using proposed J integral definition.

Analysis of SCC Behavior of Alloy 600 Nozzle Penetration According to Residual Stress Induced by Dissimilar Metal Welding (Alloy 600 노즐관통부의 이종금속용접 잔류응력에 따른 응력부식균열 거동 분석)

  • Kim, Sung-Woo;Kim, Hong-Pyo;Kim, Dong-Jin;Jeong, Jae-Uk;Chang, Yoon-Suk
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.2
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    • pp.34-41
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    • 2010
  • This work is concerned with the analysis of stress corrosion cracking(SCC) behavior of Alloy 600 nozzle penetration mock-up according to a residual stress induced by a dissimilar metal welding(DMW) in a nuclear reactor pressure vessel. The effects of the dimension and materials of the nozzle penetration on the deformation and the residual stress induced by DMW were investigated using a finite element analysis(FEA). The inner diameter(ID) change of the nozzle by DMW and its dependance on the design variables, calculated by FEA, were well consistent with those measured from the mock-up. Accelerated SCC tests were performed for three mock-ups with different wall thicknesses in a highly acidic solution to investigate mainly the effect of the residual stress on the SCC behavior of Alloy 600 nozzle. From a destructive examination of the mock-up after the tests, the SCC behavior of the nozzle was fairly related with the residual stress induced by DMW : axial cracks were found in the ID surface of the nozzle within the J-weld region where the highest tensile hoop stress was predicted by FEA, while circumferential cracks were observed beyond both J-weld root and toe where the highest tensile axial stress was expected.

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Hysteretic characteristics of medium- to low-rise RC structures controlled by both shear and flexure evaluated by FEA and pseudo-dynamic testing

  • Ju-Seong Jung;Bok-Gi Lee;Kang-Seok Lee
    • Computers and Concrete
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    • v.33 no.2
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    • pp.217-240
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    • 2024
  • The purpose of this study is to propose new hysteretic characteristics of medium- to low-rise RC structures controlled by both shear and flexure. Through previous study, the dual lateral force-resisting system composed of shear and flexural failure members has a new failure mechanism that cooperates to enhance the flexural capacity of the flexural failure member even after the failure of the shear member, and the existing theoretical equation significantly underestimates the ultimate strength. In this study, the residual lateral strength mechanism of the dual lateral force-resisting system was analyzed, and, as a result, an equation for estimating the residual flexural strength of each shear-failure member was proposed. The residual flexural strength of each shear-failure member was verified in comparison with the structural testing results obtained in previous study, and the proposed residual flexural strength equation for shear-failure members was tested for reliability using FEA, and its applicable range was also determined. In addition, restoring-force characteristics for evaluating the seismic performance of the dual lateral force-resisting system (nonlinear dynamic analysis), reflecting the proposed residual flexural strength equation, were proposed. Finally, the validity of the restoring-force characteristics of RC buildings equipped with the dual lateral force-resisting system proposed in the present study was verified by performing pseudo-dynamic testing and nonlinear dynamic analysis based on the proposed restoring-force characteristics. Based on this comparative analysis, the applicability of the proposed restoring-force characteristics was verified.

A Numerical Analysis on Application of Laser Peening to Dissimilar Metal Welds in a Safety Injection Nozzle of Integral Reactor (일체형 원자로 안전주입 노즐 이종금속 용접부에 대한 레이저 피닝 적용의 수치 해석적 연구)

  • Seo, Joong-Hyun;Kim, Jong-Sung;Jhung, Myung-Jo;Ryu, Yong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.599-608
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    • 2012
  • A numerical analysis has been performed through implicit dynamic finite element analysis using the commercial package, ABAQUS in order to investigate effect of laser peening on welding residual stress mitigation of dissimilar metal welds in a safety injection nozzle of integral reactor. The implicit dynamic finite element analysis are compared with the previous experimental results. By comparison, it is identified that the implicit dynamic finite element analysis is valid for residual stress mitigation via laser peening. Implicit static finite element residual stress analysis has been performed for the dissimilar metal welds subject to inner repair welding. The analysis results represent that both axial and hoop residual stresses are tensile on inner surface of safety injection nozzle due to inner repair welding. Also Parametric study has performed to investigate effect of laser peening variables such as maximum impact pressure, duration time of pressure, spot diameter and peening direction on the welding residual stress mitigation. As a result, it is found that laser peening has the preventive maintenance effect to mitigate mainly residual stresses of region near inner surface.