• Title/Summary/Keyword: Residual Analysis

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A Study of the Development of the Stress Optic Law of Photoelastic Experiment Considering Residual Stress

  • Suh, Jae-guk;Hawong, Jai-sug;Shin, Dong-chul
    • Journal of Mechanical Science and Technology
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    • v.17 no.11
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    • pp.1674-1681
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    • 2003
  • Photoelastic experiment has two significant problems. The first problem is manufacturing a model specimen for complicated shapes of structures. The second problem is residual stress contained in the photoelastic model material. In this paper, the stress optic law that can be effectively used on photoelastic model materials with residual stress is developed. By using the stress optic law as developed in this research, we can obtain good results in photoelastic experiments using model material in which residual stress is contained. It is assured that the stress optic law developed in this research is useful. Therefore, it is suggested that the stress optic law considering residual stress can be applied to the photoelastic experiment for the stress analysis of the composite materials or bi-materials in which the residual stress is easily contained.

Numerical Analysis on Residual Stress relaxation by mechanical loading (기계적인 하중에 의한 용접부 잔류응력에 이완에 관한 해석)

  • Seo Jung-Won;Goo Byeung-Choon;Lee Dong-Hyeong;Chung Heung-Chai
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.872-877
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    • 2004
  • Welding residual stresses are the main topics of welding research fields. The residual stresses and distortion of structures by welding exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process are caused by tensile and compressive residual stresses in welding material, and this residual stresses can induce fracture and fatigue problems of welding structures. The accurate prediction of residual stress and relaxation due to mechanical loading of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the relaxation of residual stresses due to mechanical loading. The effects of load ratio for static and cyclic loading are evaluated based on analytical results.

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A Study on the Analysis of Residual Stress of STS 304 Weldment Using Hole Drilling Method (구멍뚫기법(HDM)에 의한 STS 304 용접부의 잔류응력 해석에 관한 연구)

  • 고준빈;최원두;이영호
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.664-670
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    • 2001
  • The HDM(Hole Drilling Method) is a relatively simple and accurate methods in measuring residual stress of weldment. Various method of evaluating residual stress are studied in welding field. The method of cutting holes on the plate much affects the accuracy of result. Especially for the hard material like stainless which is difficult to cut preciously is difficult to measure residual stress of weldment. Because heat conduction of strainless steel is lower than other general steel, the magnitude of residual stress might be different as to changing of welding conditions. Therefore, the distribution of residual stress on the STS304 steel after welding using HDM is evaluated in this paper.

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Evaluation of Residual Stress on Welded Joint in API X65 Pipe Line through Nondestructive Instrumented Indentation Technique (비파괴 계장화 압입시험기법을 통한 API X65 배관 용접부 잔류응력 평가)

  • 지원재;이윤희;김우식;김철만;권동일
    • Journal of Welding and Joining
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    • v.21 no.5
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    • pp.547-554
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    • 2003
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive instrumented indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

Residual Stress Redistribution on Welds of Nuclear Component by Mechanical Stress Relieving Methods (기계적 응력이완 방법에 의한 원전기기 용접부의 잔류응력 재분포)

  • 이세환;김종성;진태은
    • Journal of Welding and Joining
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    • v.22 no.2
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    • pp.51-58
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    • 2004
  • Residual stresses, which can be produced during the welding process, play an important role in an industrial field. Welding residual stresses are exerting negative effect on the fatigue behavior and integrity of structure. In this study, as a result of the thermal elasto-plastic finite element analysis for the welds of a nuclear component, the residual stress distributions are estimated for as-welded condition. Also, finite element techniques are developed to simulate the relaxation of the residual stresses according to the various mechanical stress relieving(MSR) loads such as hydrostatic pressure loading, tensile pipe-end loading, and mechanical stress improvement process(MSIP) loading. Finally, the results of residual stress redistributions for various loading conditions are compared and reviewed qualitatively and quantitatively to find an optimum loading condition.

Performance Analysis of Residual Frequency Estimator in WiBro Geo-location System (와이브로 망을 이용한 지상파 측위 시스템의 가청성 향상을 위한 잔여주파수 추정기 성능 분석)

  • Park, Ji-Won;Im, Jeong-Min;Sung, Tae-Kyung
    • Journal of Institute of Control, Robotics and Systems
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    • v.18 no.1
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    • pp.47-53
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    • 2012
  • In cellular geo-location systems, positioning performance is influenced by hearability of receivers. Hearability can be enhanced by using long integration at the receiver. When unknown residual frequency remains in baseband signals, however, the coherent integration loss increases as the residual frequency becomes larger. Consequently, length of coherent integration is determined by the residual frequency. By precise estimation and compensation of the residual frequency, integration length can be enlarged. This paper presents a residual frequency estimator for WiBro geo-location and analyzes its performance in multipath environment. By computer simulation, an optimal receiver structure to enhance the hearability of WiBro geo-location is proposed.

FEM Residual Stress Analysis and Mechanical Properties of Silicon Nitride/Stainless Steel Joint with Multi-Interlayer (다층중간재를 사용한 질화규소/스테인레스 강 접합체의 잔류응력 해석 및 기계적 특성)

  • 박상환;김태우;최영화
    • Journal of the Korean Ceramic Society
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    • v.33 no.2
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    • pp.127-134
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    • 1996
  • The thermal residual stresses were estimated for brazed Si3N4/S.S.316 joints with Cu/Mo multi-interlayers using FEM, and their bending strengths at room temperature were measured for various interlayer configura-tions. The Cu, Mo multi-interlayer decreased the maximum residual stress in Si3N4 and caused the residual stress redistribution rsulting in the high residual stress at Mo interlayer. The stress distribution in the joints as well as the maximum residual stress in silicon nitride were found to be main factors for determining bending strengths and Weibull modulous of the joints. The bending strength of the brazed Si3N4/S.S.316 joints with specific Cu, Mo multi-interlayer system were found to be above 400 MPa.

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Analysis on the Fatigue Crack Propagation of Weld Toe Crack through Residual Stress Field (잔류응력장을 전파하는 용접 토우부 균열의 전파해석)

  • 김유일;전유철;강중규;한종만;한민구
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.33-40
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    • 2000
  • Fatigue crack propagation life of weld toe crack through residual stress field was estimated with Elber's crack concept. Propagation of weld toe crack is heavily influenced by residual stress caused by welding process, so it is essential to take into account the effect of residual stress on the propagation life of weld toe crack. Fatigue crack at transverse and longitudinal weld toe was studied respectively, which represent typical weld joint in ship structure. Numerical and experimental studies are performed for both cases. Residual stress near weldment was estimated through nonlinear thermo-elasto-plastic finite element method, and residual stress intensity factor with Glinka's weight function method. Effective stress intensity factor was calculated with Newman-Forman-de Koning-Henriksen equation which is based on Dugdale strip yield model in estimating crack closure level U at different stress ratio. Calculated crack propagation life coincided well with experimental results.

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Numerical simulation of relation between interface topography and residual stress in thermal barrier coatings

  • Yao, Guo-Feng;Ma, Hong-Mei;Zhang, Lin-Wen
    • Structural Engineering and Mechanics
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    • v.29 no.4
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    • pp.423-431
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    • 2008
  • With respect to thermal barrier coating, the analysis of interface cohesion and residual stress is important to the life of TBC from mechanical view point. Up to now, there is not a model of describing interface cohesion. In the paper, we give a simple model of computing residual stress and study the residual stress of TBC with ANSYS. The distribution of the residual stress in different interface topography and the relationship between the residual stress and the interface topography dimension are presented.

Evaluation of Residual Stress for Weldments Using Continuous Indentation Technique (연속압입시험기법을 이용한 용접부 잔류응력 평가)

  • Lee Y. H.;Choi Y.;Kim K. H.;Kwon D.;Lee J. S.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.541-546
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    • 2005
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive continuous indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.