• Title/Summary/Keyword: Residual Analysis

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Influence of the Hole Eccentricity in Residual Stresses Measurement by the Hole-drilling Method (구멍뚫기법에 의한 잔류응력 측정시 구멍 편심의 영향)

  • Kim, Cheol;Seok, Chang-Seong;Yang, Won-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.2059-2064
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    • 2000
  • The measurement of residual stresses by the hole-drilling method has been commonly used to evaluate residual stresses in structural members. In this method, one of the source of error is due to the misalignment between the drilling hole and strain gage center. This paper presents a finite element analysis of the influence of such misalignment for the uniaxial residual stress field. The stress error increases proportionally to hole eccentricity. The correction equations which easily obtain the residual stress taking account of the hole eccentricity are derived. The stress error due to the hole eccentricity decreases by approximately one percent using this equations.

Sensitivity Analyses of Finite Element Method for Estimating Residual Stress of Dissimilar Metal Multi-Pass Weldment in Nuclear Power Plant (원전 이종 금속 다층 용접부 잔류응력 예측을 위한 유한요소 변수 민감도 해석)

  • Song, Tae-Kwang;Bae, Hong-Yeol;Kim, Yun-Jae;Lee, Kyoung-Soo;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.9
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    • pp.770-781
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    • 2008
  • In nuclear power plants, ferritic low alloy steel components were connected with austenitic stainless steel piping system through alloy 82/182 butt weld. There have been incidents recently where cracking has been observed in the dissimilar metal weld. Alloy 82/182 is susceptible to primary water stress corrosion cracking. Weld-induced residual stress is main factor for crack growth. Therefore exact estimation of residual stress is important for reliable operating. This paper presents residual stress computation performed by 6" safety & relief nozzle. Based on 2 dimensional and 3 dimensional finite element analyses, effect of welding variables on residual stress variation is estimated for sensitivity analysis.

Analysis of Residual Settlement of Concrete Track Roadbed for High-Speed Railway (고속철도 콘크리트궤도 토공노반의 잔류침하 분석)

  • Lee, Il-Wha;Lee, Sung-Jin;Kwon, Oh-Jung;Jeong, Uhn-Ghi
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.369-374
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    • 2007
  • An active application of concrete track is being expected for the future construction of Korean railroad. For the successful concrete track construction and design in earthwork areas, the residual settlement should be reasonably estimated using the proper method. The concrete track is extremely vulnerable to the damage of residual settlement. However, at the transition areas such as bridge approach, differential settlement will likely occur due to difference of stiffness, poor drainage and poor ground treatment. The maintenance is very difficult for excessive settlement on existing line, it is need to constrain the residual settlement in step of design. In this paper, it is performed the analysis of the residual settlement measured data, test results and reference to understand the residual settlement behavior of concrete track roadbed

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Evaluation of Residual Stresses in 12%-Cr Steel Friction Stir Welds by the Eigenstrain Reconstruction Method

  • Jun, Tea-Sung;Korsunsky, Alexander M.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.1
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    • pp.15-22
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    • 2015
  • In the present paper we report the results of a study into Friction Stir Welds (FSWs) made in 13 mm-thick 12%-Cr steel plates. Based on residual strains obtained by diffraction techniques, eigenstrain analysis was performed using the Eigenstrain Reconstruction Method (ERM), which is a novel methodology for the reconstruction of full-field residual strain and stress distributions within engineering components. Significant eigenstrain distributions were found at around Thermo-Mechanically Affected Zone (TMAZ) where the most severe plastic deformation was occurred. Microstructure analysis was used to elucidate this phenomenon showing that the grain structure in TMAZ was bent and not successfully recrystallised, resulting in severe deformation behaviour. The reconstructed residual strain distributions by the ERM agree well with the experimental results. It was found that the approach based on theory of eigenstrain is a powerful basis for reconstructing the full-field residual strain/stress distributions in engineering components and structures.

The Finite Element Analysis for Prediction of Residual Stresses Induced by Cold Expansion (홀확장 잔류응력 예측을 위한 유한요소해석)

  • Kim, Cheol;Yang, Won-Ho;Ko, Myung-Hoon;Heo, Sung-Pil;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.470-474
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    • 2000
  • Cold expansion of fastener holes is a mechanical process widely used in the aerospace industry. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses on the hole surface. The residual stress profile depends on the parameters of cold expansion, which are, expanding rate, inserting direction of mandrel, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, Two-dimensional axisymmetric finite element simulations have been conducted for the cold expansion in an aluminium plate in order to predict the magnitude and distribution of the residual stress and plastic deformation. Maximum compressive residual stress could be increase about 7 percent using the 2-step cold expansion method.

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Effect of the Leveling Conditions on Residual Stress Evolution of Hot Rolled High Strength Steels by Deformation Analysis of Leveling Process (레벨링 공정 해석에 의한 교정 조건이 열연 고장도 강판의 잔류음력에 미치는 영향 연구)

  • Park, K.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.326-329
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    • 2009
  • In order to analyze the effect of leveling conditions on residual stress evolution of hot rolled high strength steels, a numerical algorithm was developed. It was able to implement the effect of plastic fraction (intermesh) in leveling, line tension, work roll bending, and initial residual stress and curl distribution. The effect of work roll bending on residual stress and curl were studied by using the developed program. The validity of simulated results was verified from comparison with the experimentally measured residual stress and curl in a sheet.

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Fatigue Life Evaluation of Welded Joints With Residual Stress (잔류응력을 고려한 용접 이음부의 피로수명 평가 모델)

  • Goo, B.C.;Yang, S.Y.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.108-113
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    • 2004
  • According to our fatigue tests carried out at 20 Hz, R=0.1 on transversely butt~welded joints, fatigue strengths of as-welded specimens, that is, specimens having residual stress are higher than those of annealed specimens in short life range, but vice verse in long life range. This behavior seems to be concerned mainly with residual stress relaxation by applied loading. After analyzing the welding process, we conducted finite element analysis to quantify the degree of residual stress relaxation. By taking into account residual stress relaxation, modified Goodman diagram, and nominal stress, we evaluated the fatigue life of the welded joint from the S-N curve for the parent material. The estimated results are in a good agreement with the experimental results.

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The Study on the Analysis for Welding Residual Stress of Preflex Beam (PREFLEX BEAM 제작시의 용접부 역학적 특성에 관한 연구)

  • Bang, Han-Sur;Joo, Sung-Min;Kim, Kyu-Hoon;Lee, Chang-Woo;Lee, Hyung-Hoon
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.323-328
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    • 2002
  • Since the pre flex beam is fabricated by welding, the precompressive stresses that should occur over the concrete pier are diminished by the welding residual stresses. Therefore the welding residual stresses must be relieved during the fabrication. So the analysis and examination of the accurate welding residual stress distribution characteristic are necessary. On this study, accurate distribution of welding residual stress of preflex beam is analyzed by finite element method.

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Distribution Characteristics of Residual Compressive Stresses Induced by Shot-peening in the Aircraft Structural Material (항공기 구조용 재료의 쇼트피닝에 의한 압축 잔류응력의 분포 특성)

  • 이환우;박영수
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.5
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    • pp.149-157
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    • 2004
  • Residual stresses can have a significant influence on the fatigue lives of structural engineering components. For the accurate assessment of fatigue lifetimes a detailed knowledge of the residual stress profile is required. Significant advances have been made in recent years fur obtaining accurate and reliable determinations of residual stress distributions. These include both experimental and numerical methods. The purpose of this study is to simulate peening process with the help of the finite element method in order to predict the magnitude and distribution of the residual stresses in accordance with the parameters, which are, e.g. shot velocity, shot diameter, shot impact angle, shot shape, distance between two impinging shots, and material parameters.

Distribution of Welding Residual Stresses in Laser Welds with the Nail-head shape

  • Kim, Y.P.;Joo, S.M.;Bang, H.S.
    • International Journal of Korean Welding Society
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    • v.3 no.1
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    • pp.17-22
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    • 2003
  • During the laser welding, weldments are suddenly heated and cooled by laser beam of high density energy. This phenomenon gives an occasion to complex welding residual stresses, which have a great influence on structural instability, in laser welds. However, relevant researches on this field are not sufficient until now and residual stress measurements have experimental and practical limitations. From these reasons, a numerical simulation may be attractive in order to solve the residual stress problem. For clarifying the distribution of heat and welding residual stresses in laser welds with the nail-head shape, authors conduct the finite element analysis (two-dimensional unstationary heat conduction & thermal elastic and plastic analysis). From the results, we can confirm the stress concentration occurs at the place of melting line shape changed in laser welds with the nail-head shape.

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