• 한국분말재료학회지
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• 제21권5호
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• pp.349-354
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• 2014

This study is a basic research for repair material production which manufactured a Cu repair coating layer on the base material of a Cu plate using kinetic spray process. Furthermore, the manufactured material underwent an annealing heat treatment, and the changes of microstructure and macroscopic properties in the Cu repair coating layer and base material were examined. The powder feedstocks were sphere-shaped pure Cu powders with an average size of $27.7{\mu}m$. The produced repair coating material featured $600{\mu}m$ thickness and 0.8% porosity, and it had an identical ${\alpha}$-Cu single phase as the early powder. The produced Cu repair coating material and base material displayed extremely high adhesion characteristics that produced a boundary difficult to identify. Composition analysis confirmed that the impurities in the base material and repair coating material had no significant differences. Microstructure observation after a $500^{\circ}C/1hr$. heat treatment (vacuum condition) identified recovery, recrystallization and grain growth in the repair coating material and featured a more homogeneous microstructure. The hardness difference (${\Delta}H_v$) between the repair coating material and base material significantly reduced from 87 to 34 after undergoing heat treatment.

• 한국습지학회지
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• 제26권2호
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• pp.139-146
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• 2024

노후된 관거 및 지하구조물의 균열 보수에 아스팔트계 주입재, 우레탄계 주입재, 시멘트계 주입재, 아크릴계 주입재 등 다양한 주입재가 사용되고 있다. 친환경적이고 습윤상태에서 경화가 잘되고 온도변화에 안정적인 물성을 갖는 아크릴계 누수 보수재에 대하여 연구하였다. 개량된 아크릴 누수 보수재와 기존 아크릴레이트 주입재의 성능 비교를 위하여 KS 규격의 실험방법에 준용하여 수중침지 길이변화율 시험, 수중 유실 저항성 시험, 내화학 성능시험을 실시하였다. 비교 실험해 본 결과 개량된 아크릴 누수 보수재는 기존 아크릴레이트 주입재보다 습윤상태, 온도변화, 화학적 반응에 따른 수축변화가 없었고 수중 저항성 실험에서 유실되지 않았다. 또한, 개량된 아크릴 누수 보수재의 환경적 영향성을 알아보기 위해 어류급성독성 실험과 급성경구독성 실험을 진행하여 관찰해 본 결과 실험체의 사망률이 없었고 특별한 유의점이 발견되지 않았다. 본 연구의 실험결과 개량된 아크릴 누수 보수재가 성능적으로 우수하고 환경적으로 안전하고 인체에 무해하다고 판단되었다. 본 연구의 다양한 실험결과 기존의 아크릴레이트 보수재보다 개량된 아크릴 누수 보수재가 관거 및 지하구조물 균열 부위의 보수재로 사용되기 적합하다고 사료된다. 본 연구는 아크릴 누수 보수재에 대한 적용성 평가에 대한 연구로 향후 기술 개발에 활용자료로 제안하고자 한다.

• International Journal of Concrete Structures and Materials
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• 제6권2호
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• pp.87-100
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• 2012

The process of selecting a repair material is a typical one of multi-criteria decision-making (MCDM) problems. In this study Analytical Hierarch Process was applied to solve this MCDM problem. Many factors affecting a process to select an optimal repair material can be classified into quantitative and qualitative requirements and this study handled only quantitative items. Quantitative requirements in the optimal selection model for repair material were divided into two parts, namely, the required chemical performance and the required physical performance. The former is composed of alkali-resistance, chloride permeability and electrical resistivity. The latter is composed of compressive strength, tensile strength, adhesive strength, drying shrinkage, elasticity and thermal expansion. The result of the study shows that this method is the useful and rational engineering approach in the problem concerning the selection of one out of many candidate repair materials even if this study was limited to repair material only for chloride-deteriorated concrete.

• 한국도로학회논문집
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• 제18권1호
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• pp.43-55
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• 2016

PURPOSES : This study aims to develop a repair material that can enhance pavement performance, inducing rapid traffic opening through early strength development and fast setting time by utilizing MgO-based patching materials for repairing road pavements. METHODS : To consider the applicability of MgO-based patching materials for repairing domestic road pavements, first, strength development and setting time of the materials were evaluated, based on MgO to $KH_2PO_4$ ratio, water to binder ratio, and addition ratio of retarder (Borax), by which the optimal mixture ratio of the developed material was obtained. To validate the performance of the developed material as a repair material, the strength(compressive strength and bonding strength) and durability (freezing, thawing, and chloride ion penetration resistance) was checked through testing, and its applicability was evaluated. RESULTS : The results showed that when an MgO-based patching material was used, the condensation time was reduced by 80%, and the compressive strength was enhanced by approximately 300%, as compared to existing cement-based repair materials. In addition, it was observed that the strength (compressive strength and bonding strength) and durability (freezing and thawing, and chloride ion penetration resistance) showed an excellent performance that satisfied the regulations. CONCLUSIONS : The results imply that an emergent repair/restoration could be covered by a rapid-hardening cement to meet the traffic limitation (i.e. the traffic restriction is only several hours for repair treatment). Furthermore, MgO-based patching materials can improve bonding strength and durability compared to existing repair materials.

• International Journal of Concrete Structures and Materials
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• 제6권4호
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• pp.221-230
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• 2012

Cracking of repair material due to restraint of shrinkage could hinder the intended extension of serviceability of repaired concrete structure. The availability of model to predict shrinkage stress under restraint condition will be useful to assess whether repair material with particular deformation properties is resistance to cracking or not. The accuracy in the prediction will depend upon reliability of the model, input parameters, testing methods used to characterize the input parameters, etc. This paper reviews a variety of models to predict shrinkage stress in patch repair system. Effect of creep and composite action to release shrinkage stress in the patch repair system are quantified and discussed. Accuracy of the models is examined by comparing predicted and measured shrinkage stress. Simplified model to estimate shrinkage stress is proposed which requires only shrinkage property of repair material as an input parameter.

• 한국건설순환자원학회논문집
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• 제11권4호
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• pp.433-439
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• 2023

본 연구에서는 높은 역학적, 내구적 성능이 확보된 UHPC(Ultra High Performance Concrete) 배합을 기반으로 보수재료를 개발하기 위해 일반 콘크리트 보수면을 대상으로 부착성능을 평가하였다. 보수 대상 모체의 표면의 거칠기와 습윤 상태 그리고 보수재료 배합에 폴리머 혼입 및 PP, PVA 섬유 사용을 고려하여 총 10가지 시험 변수를 적용하였다. 폴리머를 혼입함에 따라 큰 폭의 강도 저하가 발생하였으며 이는 워커빌리티 조정을 위해 추가로 사용한 감수제의 영향으로 사료된다. 또한 플라스틱 계열 섬유를 혼입함에 따라 플로우가 최대 13.8 % 감소하였다. 부착면의 상태를 고려한 보수재료의 부착 강도 평가 결과 UHPC 기반 보수재료를 사용하는 경우 보수 대상 모체의 표면이 건전하다면 별도의 면 처리 작업 없이 높은 부착성능을 확보할 수 있는 것으로 판단된다. 또한 UHPC 기반 보수재료는 부착면의 습윤하더라도 높은 부착성능을 나타내었다. 추후 UHPC 기반 보수재료의 개발을 위해 숏크리트 적용과 구배 타설에 대한 연구가 진행될 예정이며 콘크리트 구조 보수재료로써의 경제성과 성능 확보를 위해 지속적인 보수재료 배합 개선이 수행될 계획이다.

• 한국농공학회논문집
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• 제49권4호
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• pp.35-41
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• 2007

The most agricultural concrete structures for the irrigation and drainage are exposed to the underwater condition at the irrigation period and they take the influence on very severe cold in the winter. Therefore, it is impossible to use repair materials used to the general concrete structures. The research need the development of the repair material for a performance enhance of the agricultural underwater concrete structures. This research evaluated the mechanical and durability performance of the latex modified repair mortar for underwater concrete structures which peformed the repair in the underwater according to the characteristic of the agricultural concrete structure. The latex modified repair mortar is a material that minimize the effect of the ecosystem, environment and the segregation. In this research, the construction condition of the latex modified repair mortar for agricultural concrete structures was considered and the test specimens made in the underwater condition. Test results was then compared with target performance and commercial repair mortar. Experimental test results indicated that the mechanical and durability performance of latex modified repair mortar for agricultural underwater concrete structure satisfied all target performance. Also, the latex modified repair mortar resulted in better repair performance than the commercial repair mortar.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2007년도 춘계학술논문 발표대회
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• pp.129-132
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• 2007

In this study, for the establishment of the performance evaluation methods of repair material and method for reinforced concrete structure and the quality control standards of durability recovery method, the quantitative exposure data by exposure experiment under the coastal and normal atmosphere environment is accumulated and analyzed. Investigating and evaluating the result of exposure experiment during 54 months of exposure age under the coastal and normal atmosphere environment, Micro crack, swelling and spatting of surface coating material, crack of repair boundary parts and the great potential difference between repair part and non-repair part were somewhat generated. And the result shown that exposure specimen of coastal environment had lower electrode potential than exposure specimen of normal atmosphere environment.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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• pp.139-142
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• 2003

As composite materials are gaining wide acceptance in aircraft structure, repair of damaged composite is becoming an important issue. The issues in composite repair include high cost, material interchangeability, water ingression, and structural integrity. To address these problems, researchers have studied on the composite repair in various aspects. In this paper, an Internet-based advisory service (called Repair Advisory Service, RAS) for composite repair is proposed to increase efficiency for repair process. In the RAS system the web browser is used as its user interface, which provides easy access to the service. The RAS server provides web-based tools for failure prediction, Structural Repair Manual (SRM), automated prepreg cutting process, material properties, inventory and knowledge base. The computer codes implemented for repair design estimate the tensile failure and shear failure of repaired structures. The prediction of failure is based on the maximum strain criterion for tensile failure while elastic-perfect plastic shear failure model is applied for interfacial failure. The OEM's SRM is provided in the PDF format for viewing and searching by web browsers instead of looking up paper version SRM. The knowledge base in this site offers a room to share and distribute ideas, memos, publications, or suggestions from the repair engineers. The fabrication tool of RAS reads repair geometry from engineers then generates a CNC toolpath to cut prepreg patches. The RAS service is open to public and available at http://nano.gsnu.ac.kr/. Broad feedback from field technicians and engineers is welcome to improve the usefulness of RAS.

• International Journal of Concrete Structures and Materials
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• 제2권1호
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• pp.27-33
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• 2008

Most of existing repair materials have some shortcomings such as brittle fracture, imperfect interface bonding and marked difference in modulus of elasticity compared with the structures. These problems make their repair inefficient. Some researches on using a fiber-reinforced mortar as an alternative to enhance the efficiency have been carried out recently. This paper presents the results of an experimental study on the performance of sprayed PVA fiber-reinforced mortar as a repair material. We evaluated its mechanical properties, durability and strengthening effect. This study shows that the sprayed PVA fiber-reinforced mortar is remarkably effective as a repair material.